Transcript Rockwell Automation External LTS Template

Machine Condition
Monitoring on ControlNet
RSLogix5000 support for XM®
Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
What is it?
XM® on ControlNet
Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
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Three New Products
• 1440-ACNR XM ControlNet Adapter
– Redundant ControlNet
– Transparent Access to XM-Net (DeviceNet)
– Supports only the 1440-DYN02-01RJ
• 1440-DYN02-01RJ Dynamic Measurement Module
– 2 Channels of Dynamic Measurement
(vibration, pressure, strain, etc.)
– 1 Speed Input
– Intelligent onboard Signal Processing & Alarming
– Fully Integrated into RSLogix via standard
• I/O & Configuration Assemblies
• Add On Profile for Configuration
• 1440-TBS-J Spring Clamp Terminal Base
Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
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1440-ACNR
XM ControlNet Adapter
The 1440-ACNR ControlNet Adapter seamlessly adapts
an XM Bus network to ControlNet and to Rockwell
Automation’s Logix control platform.
• I/O
– Maximum 10 XM Dynamic Measurement Modules
(1440-DYN02-01RJ)
– Redundant ControlNet
– ControlNet Communications Rate = 5Mbits/s (fixed value)
– XM Bus Communications Rate = 500Kbits/s (fixed value)
• Configuration
• ControlLogix
– Requires RSLogix 5000 Software
Revision V16.00 or later
• Operating Temperature
– ControlNet Address set via mechanical toggles on top of
module.
– No other configuration required.
– -20 to 70°C (-4 to 158°F)
Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
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1440-DYN02-01RJ
Dynamic Measurement Module
Designed specifically for integration with
Allen-Bradley ControlLogix controllers connected
through the 1440-ACNR ControlNet Adapter.
• Inputs
• Measurements
– 2 Dynamic Channel Inputs
• Eddy Current Transducer signals
• Accelerometer signals
• Voltage signals from any dynamic
measurement sensor such as a
velocity or pressure transducer
– 1 Tachometer Input
• Configuration
– By Add On Profile within RSLogix 5000
– Configuration Assembly maintained and
accessible within Logix.
– Configuration downloaded from controller
on power up or when changed.
– FFT & Time Waveform
– Asynchronous or Synchronous
– Real Time
– FFT Derived
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Overall
Gap (bias)
Speed
SMAX Magnitude
SMAX Phase
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4 FFT Bands
Order Magnitudes: 1x, 2x, 3x
Order Phases: 1x, 2x
Not 1x
Sum Harmonics
• Operating Temperature
– -20 to 70°C (-4 to 158°F)
Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
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1440-TBS-J
Spring Clamp Terminal Base
Designed to accommodate all of the input / output
requirements of the 1440-DYN02-01RJ Dynamic
Module via 52 Spring Tension terminations.
• Advantages
– Spring or tension-type connections offer generally
faster installation than screw-clamp terminal blocks
– Spring-type terminal blocks use a metal spring to
hold the wire tightly against the current bar
– Spring clamps are superior when vibration is a
concern
– Spring clamp’s constant tension connections mean
no preventative maintenance is required
• Connections
– 52 IEC IEP 20 Spring Tension terminations
– XM-Net Side Connector
• Wire Size
– Maximum: 12 gauge (4mm2) stranded
– Minimum: 22 gauge (0.35mm2)
– Insulation: 3/64 inch (1.2mm) maximum
• Operating Temperature
– -20 to 70°C (-4 to 158°F)
Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
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ControlLogix Integration
Implemented By…
• Add On Profile
– Intuitive easy to use interface
– Look & Feel consistent with other
RSLogix HMI’s
– Executed within RSLogix 5000
• Assemblies
– Input assembly
All scanned data values
– Output assembly
All control attributes
– Configuration assembly
Every configuration parameter
• Function
– Automatic configuration download
on power up or reset
– Automatic device fault detection
Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
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ControlLogix Integration
Allows for…
• Programmatic Access
– Data and attributes fully accessible via RSLogix
programming
– Simple application of condition data into user
developed logic
– Logic to manage configuration
• Consolidated System Management
– Configuration assemblies saved as part of the Logix
configuration (L5K files)
• Module configurations are managed along with
the rest of the automation system
– Module configuration only within RSLogix
• Insures that the same security and controls
implemented for the automation system are
applied to the protection system
• The Application of the Power of Logix
– Applying all of the capabilities of RSLogix…
• Add On Instructions, Faceplates, MultiProgramming Environments, Intuitive
Programming Tools…
Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
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Summary
The XM ControlLogix solution, implemented in the
1440-DYN02-01RJ and 1440-ACNR modules offers:
• The only ControlNet based, fully RSLogix
integrated Condition Monitoring solution.
• Global Certifications for Electrical Safety &
Hazardous Location
• Temperature Rating:
-20 to 70°C
Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
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More Information?
• Data Sheets: Available @ http://www.rockwellautomation.com/solutions/conditionmonitoring/protection.html
• Users Manuals: Available @
http://literature.rockwellautomation.com/idc/groups/public/documents/webassets/browse_category.hcst
Search on Catalog Numbers
1440-ACNR, 1440-DYN02-01RJ, 1440-TBS-J
Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
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Copyright © 2010 Rockwell Automation, Inc. All rights reserved.