Rockwell Automation Internal LTS Template

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Copyright © 2011 Rockwell Automation, Inc. All rights reserved.
EtherNet/IP
IntelliCENTER® on
CENTERLINE 2100
MCCs
Agenda
IntelliCENTER Technology
What is EtherNet/IP
Embedded Systems
Intelligent Motor Controls
Software
Summary
Copyright © 2011 Rockwell Automation, Inc. All rights reserved.
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IntelliCENTER Technology Overview
IntelliCENTER Technology continues to be an essential differentator for
the CENTERLINE® family of MCCs
Copyright © 2011 Rockwell Automation, Inc. All rights reserved.
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Value of IntelliCENTER® Technology
• Faster Integration
– Network is preconfigured (node number, IP address, baud
rates, functionality verified)
• Faster installation compared to hardwired I/O
• Control and diagnostics
– State of the art Intelligent Motor Controls provide crucial
feedback from motors
• Precise control with intelligent motor control devices
– Wide array of device level components
• More information – where you need it when you need it
– Enhances your plant asset management system
• Improved uptime
– Warnings in advance of failure
– Troubleshooting tools and information at your fingertips
Adds up to a lower total cost of ownership
Copyright © 2011 Rockwell Automation, Inc. All rights reserved.
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Agenda
IntelliCENTER Technology
What is EtherNet/IP
Embedded Systems
Intelligent Motor Controls
Software
Summary
Copyright © 2011 Rockwell Automation, Inc. All rights reserved.
5
Why EtherNet/IP Matters
Integrate
Manage
Expand
• Simplify start-up with a
single programming
environment for Logix
controllers, soft starters,
variable speed drives,
overload relays & now
CENTERLINE MCCs
• Reduce programming time
and errors with automatic
tag generation
• Configuration at the same
time to help eliminate
errors associated with
redundant programming
• Configuration is stored in
the controller to simplify
device replacement
• Seamlessly integrate
production data from
devices and your business
systems - removing a
network layer
• Leverages your already-inplace IT support
infrastructure
• Easy to startup & maintain
with enhanced remote
access
• Maximize maintainability
without sacrificing control
efficiency or information
access & visibility
• Future-proof your
installation with a network
that the rest of the world is
developing features for.
• Access to component web
pages information, email
alerts, etc
• Easy to add voice, video,
remote services, email
• Uses established design
practices for a less
complex network with
fewer parts
Copyright © 2011 Rockwell Automation, Inc. All rights reserved.
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Premier Integration with RSLogix 5000
•
•
•
Device parameters are mapped automatically to controller tags in RSLogix 5000
Configure and program all intelligent motor control devices in RSLogix 5000
Configuration is stored in the controller to simplify device replacement (in ACD file)
Premier Integration now available in CENTERLINE® MCCs
Copyright © 2011 Rockwell Automation, Inc. All rights reserved.
EtherNet/IP for all Control and Information needs
• A single network for all Automation and Process control equipment
• Seamlessly linked to the front office for increased access to information
Copyright © 2011 Rockwell Automation, Inc. All rights reserved.
Agenda
IntelliCENTER Technology
What is EtherNet/IP
Embedded Systems
Intelligent Motor Controls
Software
Summary
Copyright © 2011 Rockwell Automation, Inc. All rights reserved.
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EtherNet/IP Design
• Design consistent with DeviceNet IntelliCENTER
– Cables are behind the vertical wireway
– Does not take up any additional space
– 24V power supply required
• Easy to install in the field
– All nodes will be preconfigured with the IntelliCENTER database pre-built at the factory
• Robust, noise immune network solution
EtherNet/IP Structure
• 600V UL-listed EtherNet cable
(Rockwell Automation exclusive)
• Stratix 6000 Industrial Switch
EtherNet/IP Units
• PowerFlex Drives
• SMC Flex Soft Starters
• E1 Plus Overload Relays for Starters
• E3 Plus Overload Relays for Starters
• Point I/O
Copyright © 2011 Rockwell Automation, Inc. All rights reserved.
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EtherNet/IP Network
in CENTERLINE 2100 MCCs
Switch will typically be mounted
in the upper right corner of the
section.
It can be moved to any of the
other three corners if a customer
application requires it
Copyright © 2011 Rockwell Automation, Inc. All rights reserved.
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EtherNet/IP Network
in CENTERLINE 2100 MCCs
Stratix 6000 Switch
• Bulletin 1783-EMS08T
• Managed eight port switch
• Standard offering for CENTERLINE
MCCs with EtherNet/IP network
• Maximum of two switches per section
Copyright © 2011 Rockwell Automation, Inc. All rights reserved.
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EtherNet/IP Network
in CENTERLINE 2100 MCCs
Wiring to switch and power supply
is behind vertical wireway
(similar to DeviceNet)
Wiring to components
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EtherNet/IP Network
in CENTERLINE 2100 MCCs
Ethernet Adapter
• Four per section
• 600V Ethernet cables to switch
24V Power Adapter
• Two per section
• 24Vdc terminal block from power
supply unit
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CENTERLINE 2100 EtherNet/IP Layout
Power Supply
SMC Flex
193-ETN
(E1 Plus)
PowerFlex 753
2100-ENET
(E3 Plus)
(Confidential – For Internal Use Only) Copyright © 2009 Rockwell Automation, Inc. All rights reserved.
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Allen-Bradley EtherNet Cable
• UL / cUL listed for use with high voltage power cables
– 600V cable designed to support high voltage applications
– UL rated for use in Power Limited Trays
• Provides reliable network connection in harsh conditions
– Protected from noise, chemicals, thermal and mechanical issues for the harshest
possible industrial environments (M3I3C3E3 rated)
– Foil and braided shield for maximum noise immunity
– Wide thermal operational range (-20C … 80C)
• Cat 5e cable enables high speed data rate
– More data can be transferred in a shorter period of time
Cable Rating
UL, cUL TYPE CMG; UL PLTC or UL AWM 2570 80C 600V, TIA 568B
Certifications
UL and cUL Listed
Operating Temperature
-20…+80 °C (-4…+176 °F)
Allen-Bradley Exclusive Cable
Copyright © 2011 Rockwell Automation, Inc. All rights reserved.
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Electrical Noise Testing
The EtherNet/IP network in CENTERLINE® MCCs has been tested to the most rigorous
standards for electrical noise immunity.
Lightning Strike
Industrial Noise
• +/- 2KV, 40A surge repeatedly
applied to the network cable
• IEC 61000-4-5
• +/- 1KV high voltage burst applied to
the network cable
• IEC 61000-4-4
No Communication Failures
No Dropped packets!
Radio Frequency Interference
• 150kHz … 80MHz interference
applied to the network cable
• IEC 61000-4-6
Static Discharge
• +/- 8KV ESD event at 12 locations
on the MCC and network cable
• IEC 61000-4-2
Copyright © 2011 Rockwell Automation, Inc. All rights reserved.
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Agenda
IntelliCENTER Technology
What is EtherNet/IP
Embedded Systems
Intelligent Motor Controls
Software
Summary
Copyright © 2011 Rockwell Automation, Inc. All rights reserved.
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Intelligent Motor Control Components
PowerFlex 753 Drive
• General purpose Variable Frequency Drive
• 3 option slots for communications, safety, feedback and additional I/O
• Features predictive diagnostics, and Safe Torque-Off and Safe Speed Monitor options
PowerFlex 40 Drive
• Full featured component class drive
• Closed loop control for either speed or position feedback for improved speed
• Increased power loss ride through
SMC Flex Soft Starter
• Modular and compact soft starter
• Includes I/O, electronic overload, integral bypass
Copyright © 2011 Rockwell Automation, Inc. All rights reserved.
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Intelligent Motor Control Components
E3 Plus Overload Relay
• Enhanced thermal overload motor protection with inherent phase loss, temperature,
ground fault, voltage monitoring, and underload protection
• Advanced motor diagnostic information to assist with preventative maintenance
programs resulting in reduced downtime
E1 Plus Overload Relay
• Includes two discrete inputs and one output relay for monitoring and control of
motor starter related I/O
• Enhanced motor protection with overload, jam trip and underload warning functions
Point I/O
• I/O point level diagnostics and LEDs
• Add I/O in increments of one, two or four points
Copyright © 2011 Rockwell Automation, Inc. All rights reserved.
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Agenda
IntelliCENTER Technology
What is EtherNet/IP
Embedded Systems
Intelligent Motor Controls
Software
Summary
Copyright © 2011 Rockwell Automation, Inc. All rights reserved.
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Improved Availability
Access to information and diagnostics reduces unplanned shutdowns
– Identify issues in advance of a fault results in a shut-down
– Diagnose issues without having to shut-down, lock-out, or remove the device
– Access information from any remote location on your enterprise network
Copyright © 2011 Rockwell Automation, Inc. All rights reserved.
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Customized Documentation
Documentation and asset management features
– Immediate access to wiring diagrams
– User manuals for your devices
– Customized spare parts lists
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Simplified Troubleshooting
Improved Access to Information
–
–
–
–
Capture elusive/intermittent problems with trending and event logging capabilities
Email notification of alarms, warnings, and faults
ActiveX Controls included for easy integration with on-machine HMI
Monitor and diagnose your system remotely without interrupting the process
Copyright © 2011 Rockwell Automation, Inc. All rights reserved.
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Increased Safety and Security
Increased Safety
– Remote monitoring of key parameters
– Set, reset, and configure devices with the door closed
Increased Security
– Tracking of all configuration changes through the event log
– Read / Write privileges assigned via user profiles
Copyright © 2011 Rockwell Automation, Inc. All rights reserved.
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Agenda
IntelliCENTER Technology
What is EtherNet/IP
Embedded Systems
Intelligent Motor Controls
Software
Summary
Copyright © 2011 Rockwell Automation, Inc. All rights reserved.
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Summary
Benefits of EtherNet/IP
– Reduce programming errors and training needs while improving installation time with a
single software package for configuration, control and programming
– Increase access to information with a single network from the plant floor to your front
office
– Reduce support needs with only one network throughout the enterprise
– Information, configuration and I/O data on the same high-speed network
Plus the value of IntelliCENTER Technology in CENTERLINE MCCs
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–
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600V UL-listed Tray Rated Cable for code compliance and maximum performance
Network cable is integrated into CENTERLINE® MCC for maximum protection
Factory tested network and pre-configured nodes to simplify startup and commissioning
Seamless support for both DeviceNet and EtherNet/IP in the same lineup
Integrated network design makes it easy to add to your existing installation
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Copyright © 2011 Rockwell Automation, Inc. All rights reserved.
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