Transcript Energy Management for Industry

Optimized WWW Plant
Solutions
Smart Water for Smart Cities
Workshop
11:00 PM Tuesday May 20, 2014
Presented by Alan Hudson
By end of this session, you will know…
1.How technology is driving progress
2.The areas that can be brought
together into a collaborative system
3.The meaning of PlantStruxure PES
– a Process Automation System
4.Other ideas for Optimization
Main energy consuming applications
Drinking water distribution ***
Raw water intake **
Wastewater lifting *
Wastewater aeration ***
Reverse osmosis desalination **
Sludge Dewatering *
3
Other Areas of Focus
4
The Automation & Control System
GOAL: Minimize energy costs while
achieving overall production objectives
Reduction in
Reduction in
Reduction in
TIME
RISK
COST
… we have designed
The Process Automation market
The traditional
PLC/SCADA world…
The traditional
DCS world…
1968
1975
…
Electronics
Automotive
Food & Beverage
Pharmaceuticals
Minerals / Metals /
Mining
Water WasteWater
Discrete
Pulp & Paper
Oil & Gas
Chemicals
Refinery
Energy
Honeywell
ABB
Emerson
Invensys
Yokogawa
Siemens
…
Process
Schneider
Electric
Siemens
Rockwell
Mitsubishi
Omron
7
The Process Automation market
1968
1975
…
Electronics
Automotive
Food & Beverage
Pharmaceuticals
Metals/ /
Minerals /Metals
Minerals/
Mining
Water WasteWater
Discrete
Pulp & Paper
Oil & Gas
Chemicals
Refinery
Energy
Honeywell
ABB
Emerson
Invensys
Yokogawa
Siemens
…
Process
Schneider
Electric
Siemens
Rockwell
Mitsubishi
Omron
…2 worlds that now compete
8
…inspired by Intelligent Energy
Management…
Supervision
Enterprise portal
Integration of data, power,
security, cooling and
automation in the digital world,
for intelligent energy from
plant to plug
POWER
PROCESS
WHITE
SPACE
BUILDING
Supervision
Supervision
SECURITY
9
…built on great products…
Openness to the IT level
Market leading
Operations &
Optimization
Software Suite
Transparency of
Information
High Availability
Powerful Scalable
Controller Platform
Smart Devices
Standard Fieldbuses
Building Energy Aware Architectures
Native Integration of Power & Energy Devices
10
PlantStruxure PES™
Key benefits in a nutshell
Digitize your plant !
Bring productivity to a whole new level. Smart objects put all data at your
engineer’s fingertips and maximize the life cycle of your plant
Reduce your time to market!
Leverage increased standardization and intensive reuse to reduce
engineering by up to 25%
Bring intelligence to your operations
Use system wide cross-references to diagnose faster and make better
decisions. Help leaner teams with process and automation knowledge
Automate energy management in your process
Provide new insights to plant management to eliminate energy waste at
source of overconsumption with savings up to 30%
Improve efficiency with embedded know-how
Get ready to use process libraries. Extend, adapt at your convenience to
meet your exact needs
11
Digitize your plant!
All your data at your fingertips
Motor
Maintenance Manual
Process functional
description
hundreds and hundreds of documents for your plant…
Flowmeter
datasheet
Motor starter
configuration &
diagnostics
Flow meter
configuration &
diagnostics
Operator Screen
Flow meter
Pump
Motor
12
Reduce your time to market
A whole new level of standardization and reusability
(S)
(L)
(XL)
Valve
Valve Manifold
Pasteurizer
Reduce engineering by up to 25%
13
Bring intelligence to your operations
Right information, right time, right person
Why can’t I start my pump?
Powerful navigation services…
14
Bring intelligence to your operations
Built in relationships…
Flow meter
Pump
Motor
Innovative concept of
“online cross references”
to bring true intelligence
to your operations…
15
Bring intelligence to your operations
Focus on the process
Global Environment
Embedded Editors
System Explorer
Contextual Menus
& Services
Innovative User Experience
16
Automate Energy Management
Make your energy productive
Real time dashboard
Optimization capabilities
Load shedding
17
Improve efficiency with embedded
know-how
Globalize
Standardize
Create Value
Process knowledge
Advanced Control
Engineering
Operation
Support
Reuse
Deploy
Ready to use libraries, open
18
Automate Energy Management
Direct into your process
Energy
SCADA
Operations
Process
SCADA
Energy
control
Control
Process
control
Process
devices
Field
Energy
devices
Combine data from process & power
19
…driven by innovation…
Simple
Genie
Faceplate
Trend
Auto-tuning
functions
Manual
Mobile phone Apps for setting
easy and safe interactions
Distributed
Intelligence
Alarms
Contextual info
Link
Cloud resources
Energy modelling
Asset Mgmt
Control
Smart objects
Energy Dashboards
Energy Efficiency
Remote monitoring
Advanced
Control
Virtualization
Intuitive control
Knowledge
Management
Augmented reality
Contextual info for maintenance
Smart Grid
Ready
IP infrastructure
20
Success Stories - WWW
21
Application
Area
WWW upgrade and extension - South Africa
First System Integrator to implement PlantStruxure PES
Reduced
Engineering
time
Capacity increase from 30
million liter/day to 85
million liter/day.
•One integrated software
for both PLC and
SCADA
•Single entry into the
control system.
•One database running
on site.
•Integrated
documentation
•One automation system
and standard across the
new plant and all WWW
plant in the metropolitan
area.
1
integrated software for
both PLC and SCADA
1
Data Base
WWW Library
Object Oriented
Standardization
Integration
Openness
22
Application
Area
Large Scale Waste Water Treatment
Public Private Venture is realizing engineering benefits in Brazil
Ease
of Use
Single Database
Energy
Energy
Usage
When compared to
traditional system
Development time
Object oriented database
Reuse objects
Foz do Brasil (2011)
Energy
Efficiency
Reduced merging
control & supervision
databases
Integration
with existing
system
supplying 77 million
m³ of water
Treating 72 million m³
of sewage
Servicing 8.3 million
people across Brazil
Custom and
predefined
Libraries
Saneatins:
47 municipalities in
Brazilian State of
Tocantins
Treated water for
75% of population
by 2017
Energy
Efficiency
PlantStruxure PES
Internal use
23
Thanks