Improvements & new technologies
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Transcript Improvements & new technologies
Raúl Mateos González
Katharina J. Bauer
Pablo M. Martín Soladana
Content
Definition
Chemical reaction
Comparison to conventional diesel
Homogeneous and heterogeneous catalysis
Improvement and new technologies
Conclusion
INTRODUCTION
Definition:
Biodiesel is defined as fatty acid methyl or
ethyl esters from vegetable oils or animal fats
when they are used as fuel in diesel engines
and heating systems.
CHEMICAL REACTION
Transesterification catalyzed by acid or basic
homogeneous catalysts with alcohol
SAPONIFICATION
Occurs when FFA react with basic catalyst
Problematic because:
Consume
catalyst
Biodiesel yield decreases
Complicates separation & purification
reduce biodiesel production efficiency
COMPARISON BIODIESEL VS. CONVENTIONAL
DIESEL
Biodiesel advantages
Independency
from crude oil imports
Less harmful emissions
Biodegradable and non-toxic
Safer to store and transport
Biodiesel disadvantages
Higher
production costs
Raw material problems
HOMOGENEOUS & HETEROGENEOUS
Advantages of heterogeneous process:
•Lower initial costs
•High conversion rate
•Less chemicals are used
•Lower consumption of methanol
•Glycerine is purer
Advantages of homogeneous process:
•Biodiesel does not depend on glycerine price
•Lower consumption of energy is needed
Homogeneous catalysis
Base catalyzed reaction:
•It is able to catalyze reactions at low temperature and
atmospheric pressure.
•High conversion can be achieved in minimal time
•Economical
Although is very sensible to FFA on the feedstock.
Homogeneous catalysis
Acid catalyzed reaction:
•Insensitive to FFA in feedstock
•H2SO4 and HCl is used
•More economical process
•Although lower reaction rate
Homogeneous catalysis
Homogeneous acid and basic catalyst:
•FFA can be converted to ester
•A lot of acid is required to esterification
IMPROVEMENTS & NEW TECHNOLOGIES
1. Enzymatic catalysis
2. Microwaves
3. Ultrasonic technology
ENZYMES
Advantages:
• Produces less wastewater
Disadvantages:
• Expensive catalysis
• No by-products
• Industrial scale
• Mild reaction conditions
• Slow reaction rate
• Easy separation
• Enzyme deactivation and
degeneration
• Reutilization
ENZYMES
Mostly used enzymes:
• Lypozym IM 60:
Good yields with primary alcohols (93-99%)
Deactivation can be avoided using hexane as solvent
•PS 30
Better with secondary alcohols (85%)
Used with hexane as solvent
Immobilization (easy recovery)
•Novozym 435
Best with secondary alcohols (96%)
No solvent is used
Deactivation problems
MICROWAVES
• Temperature
stability
• Reduces reaction time
• Improves efficiency
• Expensive equipment
• Continuous process improvement
ULTRASONIC TECHNOLOGY
• Stirring method
• Energy efficiency
•Useful for less solvable substances
• Reduces biodiesel and glycerol adsorption to
equipment
Conclusion
Homogeneous catalysis is the most commonly
used method
Saponification is the main problem
New technologies need to be improved