Transcript CompactLogix 5370

CompactLogix Controllers Portfolio
Controller Family Overview
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Integrated Architecture Portfolio
Integrated
Architecture
Smarter
Technology
Control
Multiple control
disciplines
Software
LOGIX
STUDIO 5000
Scalable hardware
Operator
Interface
Enhanced
Productivity
Design
productivity
Motion
Operations
Management
KINETIX
PANELVIEW
Secure
Environment
Automation
security
Investment return
Network
Infrastructure
Distributed I/O
Condition Monitoring
STRATIX
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POINT – FLEX – ARMOR - DYNAMIX
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CompactLogix Controller Portfolio Positioning
Micro Control Platform
Micro800® Control System




CompactLogix™ Control System
Multiple control disciplines
Flexible and scalable
Real-time information enabled
Integrated design environment




Programmable Automation Controllers
Scalable
•
EtherNet/IP
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ControlLogix® Control System
Integrated Architecture®
Low acquisition cost
Just enough control
Easy connectivity
Simple programming tools
Programmable Logic Controllers
Large Control Platform
Small Control Platform
Engineering Collaboration
•
Network Segmentation
•
Device Integration
•
Multi-discipline
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CompactLogix Portfolio Positioning
Supports up to 2
axes of Integrated
Motion on
EtherNet/IP and
POINT I/O™
Supports up to 4 axes of
Integrated Motion on
EtherNet/IP and 1769 I/O
Supports up to 16 axes of
Integrated Motion on
EtherNet/IP and 1769 I/O
CompactLogix™ 5370 L3
CompactLogix™ 5380
Supports up to 20
axes of Integrated
Motion on EtherNet/IP
and 5069 I/O
CompactLogix™ 5370 L2
1769 I/O
CompactLogix™ 5370 L1
Supports up to 31 local I/O modules
for analog, digital, HSC, universal
analog input, sourcing digital input,
address reserve, field power
distribution, relay output, sinking
digital input
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5069 Compact I/O™
Analog,
digital and
specialty I/O,
rack-based
and
distributed on
EtherNet/IP
Compact
GuardLogix® 5370
Controller
Integrated
Safety and
Integrated
Motion in a
Single Compact
Controller
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CompactLogix™ Controllers Portfolio
Addressing
the needs
of…
CompactLogix™ 5380
Compact GuardLogix® 5370
…Machine
CompactLogix™ 5370
and Equipment
Builders
A scalable Midrange Architecture control platform for smaller applications. One common
control engine and design environment provides real-time networking with Integrated Safety
and Integrated Motion on EtherNet/IP capabilities for machine and equipment builders.
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CompactLogix 5370 System
CompactLogix™ System
 Compact, high performance, economical platform
 Common control engine and development
environment for a scalable solution
CompactLogix™ Controllers
 High-performance, multi-discipline
control for motion, process and
safety applications
 Multi-language programming
 Communication bridging across
multiple networks
Mount
 DIN rail or cabinet options
available for design flexibility
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Built-in Energy Storage Module
 No battery requirement
I/O Modules
 Rackless design for a low-cost
solution
 Analog, digital and specialty
modules offer built-in RTBs for
easy connectivity to I/O sensors
and actuators
Secure Digital (SD) card
 Simplified device replacement
 Easier initial configuration
and deployment
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CompactLogix 5370 L1 Controller
5370 L1 Standard Machine Controller
 Combines the Logix platform with the
flexibility of POINT I/O™
for an economical solution
 Supports up to 2 axes Kinematics
for simple articulated robotics
Embedded Power Supply and I/O
 Offers a smaller form factor for maximized cabinet space
 Local I/O expansion with POINT I/O
Three-position Mode Switch
 Mode selection for PROG, REM and
RUN modes for easier operation
Dual Ethernet Ports
 Integrated Motion over EtherNet/IP
for maximized scalability
 Device Level Ring and Linear topology support
to help increase network resiliency
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Secure Digital (SD) card
 Helps enable more simplified device replacement
 Includes up to 2 GB of storage for fast
program save and restore
USB Port
 High performance and speed for programming
and firmware updates
Increased Storage Capacity
 Offers up to 1 MB of user memory for increased
storage capabilities
Status indicators
 Immediate status of communications, module health and I/O activity
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CompactLogix 5370 L2 Controller
5370 L2 Small Machine Controller
 Combines the Logix platform with
the flexibility of Compact I/O™
 Supports up to 4 axes of motion
Embedded power supply and I/O
 Maximized space and support for
universal analog I/O
 Local I/O expansion with 1769 I/O
Dual Ethernet Ports
 Integrated Motion on EtherNet/IP
 Device Level Ring and Linear topologies
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Secure Digital (SD) card
 Simplified device replacement
 Easier initial configuration and
deployment
Universal Inputs/Outputs
 Increased configuration flexibility
with Embedded Universal Analog
inputs/outputs
 High-Speed Counter inputs
for increased performance
Status indicators
 Immediate status of
communications, module health
and I/O activity
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CompactLogix 5370 L3 Controller
5370 L3 Standard Machine Controller
 Control at the machine level for applications
requiring smaller amounts of I/O
 Supports up to 16 axes of motion
Status indicators
 Immediate status of communications,
module health and I/O activity
Added protection for hazardous environments
 No Stored Energy (NSE) version allows safe
transport of controller
 Powered down controller has less than 200 uJ
of residual energy stored in each component
 No consequences of arc or spark to cause an
explosion in gaseous environment
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Local Expansion Modules
 Supports up to 30 local expansion
modules with 1769 I/O for increased
functionality
USB Port
 High performance and speed for
simplified programming and
firmware updates
Secure Digital (SD) card
 Simplified device replacement
 Easy configuration and deployment
Dual Ethernet Ports
 Integrated Motion on EtherNet/IP
 Device Level Ring and Linear topologies
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved.
CompactLogix™ 5380 Controller
Power
Onboard Display

 Provides power via RTBs through external power
Immediate status of comms,
module health and I/O activity
without opening Logix Designer
supply installed on the controller
Ports

Enhanced Security


Features digitally-signed controller
firmware, controller-based change
detection and logging and rolebased access control
Three-position mode switch adds a
physical layer of security
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Dual Configurable IP port supports DLR/Linear
topologies or Multiple IP addresses for network
separation between the machine level and the
enterprise level
5069 I/O
USB Port

Provides easy programming,
troubleshooting and firmware updates

Supports up to 31 local I/O modules

Analog, digital, HSC, universal analog input, sourcing
digital input, address reserve, field power distribution,
relay output, sinking digital input
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved.
Compact GuardLogix® Safety Portfolio
Positioning
Dedicated safety
controller with
EtherNet/IP
connectivity with
16/8 safety I/O and
4 std outputs
SmartGuard™ 600
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GuardLogix 5570
Armor GuardLogix 5570
Compact GuardLogix 5370
Integrated Safety
and Integrated
Motion in a Single
Compact
Controller
On-Machine Safety
Control with the
Same Capabilities as
the 1756 Safety
Controller
High Performance
Integrated Safety for
Standard, Safety
and Motion Control
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Compact GuardLogix 5370 Controller
Integrated Safety
 Integrated Safe Torque Off with
Kinetix 5500 and PowerFlex 527
 Provides Integrated Safety up to SIL
3, PLe CAT 4
USB Port
 Provides easy programming,
troubleshooting and firmware
updates
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Removable Secure Digital Card
 Allows easy, portable transfer of
machine programs without software
download
Dual Ethernet Ports
 Support Linear and Device
Level Ring topologies
 Integrated Motion up to 16
axes
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CompactLogix 5380 Controller Technical Presentation
5069
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HIGH PERFORMANCE
 Dual 1 gigabit (Gb) embedded Ethernet port

High-speed communication, I/O and Motion
 Decreased scan times for runtime performance

Core programming languages execute with the same
performance
 Screw-to-screw performance increased with 5069
Compact I/O system
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INCREASED CAPACITY
 Up to 20% increased application capacity
 Future proof for application expansion
 Supports up to 20 axes of motion
 Supports up to 55 EtherNet/IP nodes
 Supports the increasing number of smart devices
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MOTION PERFORMANCE
 Supports up to 20 drives in a single controller
 Increased performance for low axis machines
 Multiple course update rates
 Three configurable rates enhance machine
performance
 Advanced tuning with Load Observer and Tracking
Notch Filter
 Eliminates need to tune each axis and adapts to
changing frequencies over time
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ENHANCED SECURITY
 Digitally-signed and encrypted firmware

Helps protect against malicious intent
 Controller based change detection

Logging of changes allows added security
 Role-based access control to routines and Add-On
Instructions
 Mode change switch

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Adds a physical layer for security
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved.
HARDWARE FEATURES
Power
Onboard Display

Ports

Enhanced Security


Features digitally-signed controller
firmware, controller-based change
detection and logging and rolebased access control
Three-position mode switch adds a
physical layer of security
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Provides power via RTBs through external power
supply installed on the controller

Immediate status of comms,
module health and I/O
activity without opening
Logix Designer
Dual Configurable IP port supports DLR/Linear
topologies or Multiple IP addresses for network
separation between the machine level and the
enterprise level
5069 I/O
USB Port

Provides easy programming,
troubleshooting and firmware updates

Supports up to 31 local I/O modules

Analog, digital, HSC, universal analog input, sourcing
digital input, address reserve, field power distribution,
relay output, sinking digital input
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved.
Controller Anatomy
Product Type
2 x Ethernet Port
Power LED
Status
4 digit
display
Catalog Indicator
Status
Indicators
MOD power terminal
(System Power)
SA power terminal
(Field Power)
Mode
switch
Reset Button
USB Port
SD card door removed
Note: Power terminals are sold separately
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SOFTWARE FEATURES
Controller Organizer
allows for easy
organization of
projects
Instruction Palette
contains over 250
predefined
instructions
Integrated safety and
motion in an intuitive
design environment
Simplified Device
Configuration allows
for set control and
attributes and
descriptive tags
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Add-On
Instructions allow
for customization of
reusable instruction
sets
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APPLICATIONS
Food & Beverage
Semiconductors & Electronics
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Water / Wastewater
Mining / Metals / Cement
Oil & Gas
Automotive
Marine
Life Sciences
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Technical Presentation
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CompactLogix 5380 Highlights
The CompactLogix™ 5380 controller is being introduced to enable faster system performance.
• The dual 1-Gb embedded EtherNet/IP port enables The Connected Enterprise by helping customers connect
information from across the plant floor to the rest of the enterprise
• Customers with the following challenges have found the CompactLogix 5380 exceeds expectations:
 Code execution time limitations
• Structured Text = ladder performance
 High axis count applications
• 20 axes per controller supported
 High performance applications
• Both local and distributed I/O performance increased
with 5069 Compact I/O™
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Applications
5380
5370
General Purpose


Complex

High Performance

Safety
Future

PhaseManager™
Future



Integrated Motion on the
EtherNet/IP network
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved.
CompactLogix 5380 System
Target Applications/Positioning
CompactLogix 5380
CompactLogix™ 5380 Controllers:
• Lead with the value of faster system performance, futureproofing your system and enabling The Connected Enterprise
• Introduce CompactLogix™ 5380 controller if:
• Customer values faster system performance
• Customer who wanted faster I/O performance
• We have not been able to meet performance
requirements with the CompactLogix™ 5370 controller
CompactLogix 5370
CompactLogix™ 5370 Controllers:
•
•
•
•
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Safety applications
PhaseManager™
Customer does not value the CompactLogix™ 5380 controller
Customer who did not have 1769 I/O performance issues
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved.
Controller Communications
Communications now separated from control

User control and motion tasks are no longer interrupted by communications

Previously 20% of the controller scan was used for CPU communications

Provides reduced complexity for user programming and task balancing

System Overhead Time Slice removed - Users no longer need to adjust
Communications no longer impacts controller performance!
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Programming Language Execution and
Task Switching Enhancements
Controller Language Scan Times

Five LD routines with 1000 rungs each

Five STX routines with 1000 lines each


1000 ADD / SUB / MUL / DIV / MOD instructions
15,000 different program scoped tags, ie: Worst case
L30ER– Ladder Diagram
L340ERM – Ladder Diagram
Controller Task Switching Times
Controller Task execution scan
time
Task Switch
Time
L3x
168 ms
165 ms
CMX 5370
45 ms
42 - 45 ms
CMX 5380
09 ms
09 - 10 ms
11x Increase!
L30ER – Structured Text
L340ERM – Structured Text
20x Increase!
Structured Text Scan Time = Ladder Diagram Scan Time
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Dual Configurable Ports for
CompactLogix 5380
 Dual IP Mode
 Device Level Ring Mode
Factory Network
10.10.10.x
Machine Network
192.168.1.x
Machine Network
192.168.1.x
Configurable
Machine internal network is
isolated from Factory network
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Increased availability with network
resiliency
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Better in a smaller package
 Reduce panel space with smaller space
requirements. 5069 Compact I/O are also 40%
smaller than 1769 I/O.
 Lower investment cost with higher
performance
CMX 5370
CMX 5380
L4x
CMX 5380
1769-L30ER
5069-L310ER
1768-L43
5069-L320ER
1769-PA4
1768-ENBT x 2
1769-ECR
1768-PA3
CMX 5370
CMX 5380
L4x
CMX 5380
1769-L30ER
5069-L310ER
1768-L43
5069-L320ER
1769-PA4
1768-ENBT x 2
1769-ECR
1768-PA3
1769-ECR
1769-ECR
Width: 143mm
Reduction : ~ 20%
Width: 331.58mm
Reduction: ~ 53%
 Better limits
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Width: 98.1mm

Nodes up to 55 nodes

Full utilization of user memory
Reduction : ~ 30%
Width:
98.1mm
Reduction: ~ 70%
 Better diagnostic with 4 digit scrolling display
on front of CPU
 Better secured with encrypted, Digitally Signed
firmware
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Enhanced Diagnostics
CompactLogix™ 5380 Controller Task Monitor now part of product embedded web page
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CompactLogix 5380 Runtime Memory Usage
Previously, design recommendations instructed users to reserve no less than 20% of available memory for future firmware
updates and for runtime memory consumers.

For example: MSG instructions, HMI Trends, Alarms, RSLinx®, Online Edits

The CompactLogix™ 5380 controller runtime memory consumers now separated from application memory freeing up application memory

In addition, the higher memory version is now available
Memory Size % utilization
(MB)
5370 Controller
recommended 5380 Controller
L30ER
L33ER
L36ERM
1
2
3
80%
80%
80%
L306ER/ERM
L310ER/ERM
L320ER/ERM
L330ER/ERM
L340ER/ERM
Memory Size
(MB)
% utilization
allowed
0.6
1
2
3
4
100%
100%
100%
CompactLogix 5380 controllers have 20% more memory!
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System Highlights with 5069 Compact I/OTM
Easy Identification with
clear Module type and
Product Catalog number
Easy to release Din
Latches
Controller
Gigabit network
Dual IP
address/DLR
selectable
Reduce panel space with 1”
thermal clearance
Instantaneous
trigger to Controller
via Events trigger
High speed
backplane of packet
transfer rate of 4.4ms
(511 byte packet)
Adapter
Pass through field power to reduce
field power termination to I/Os
Increased embedded
functionality for better
performance at lower cost
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Increased Accuracy with
Time Stamping of Inputs
and Scheduled Outputs
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Performance & Feature Comparisons
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Performances Gain vs CompactLogix 5370
Controller Performance (1000 rungs of code (3000 REAL tags)
 Ladder Diagram
 5370 – 3.25ms
13x Improvement
 5380 – 240µs
 Structured Text
 5370 – 5.50ms
21x Improvement
 5380 – 265µs
 Function Block
 5370 – 8.35ms
7.5x Improvement
 5380 – 1.10ms
 Sequential Function Chart
 5370 – 6.20ms
 5380
s
– 300µs 20x Improvement
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Overall task timing with 4 programming
language running (4000 rungs/lines of code &
12000 REAL tags)
 Both controllers running with 50% CPU loading
with virtual axis. RPI for the 5370 I/O is 0.5ms

5370 – 82.10ms

5380 – 4.10ms
20x Improvement
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved.
Performances Gain vs CompactLogix 5370
Communication Performance
Motion Performance
 Unconnected MSGs per second (20 enabled
 5370 with 50% motion load with 2ms CUR
connecting to L8 Controller)
 Number of virtual axis : 30
 5370 – 80MSG/s 21x Improvement
 Motion Task scan time : 980µs
 5380 – 1665 MSG/s
 Controller Utilization : 48.9%
 MSG Round Trip Time (Connecting to L75
Controller)
 5380 with 50% motion load with 2ms CUR
 5370 – 265ms
 Number of virtual axis : 115
18x Improvement
 5380 – 15ms
 Motion Task scan time : 960µs
I/O Performance
 Controller Utilization : 47.8%
 Local DI/DO Modules at fastest RPI
 IQ16F/OB16 - 5370 (500µs) – 3-4ms (TBC)
4x Improvement
 IB16F/OB16F - 5380 (200µs) – 400-600µs
6 - 7x Improvement
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Catalog listing (Standard Version)
Release wave and Scaling levers
Catalog
Application
Memory
AFC: July 2016
I/O Expansion Ethernet Nodes Motion (Position Loop ) Release 2
Motion
Catalog
5069-L306ER
0.6MB
8
16
0

No
5069-L310ER
1MB
8
24
0

No
5069-L320ER
2MB
16
40
0

No
5069-L330ER
3MB
31
50
0

No
5069-L340ER
4MB
31
55
0

No
5069-L310ER-NSE
1MB
8
24
0

No
5069-L306ERM
0.6MB
8
16
2

Yes
5069-L310ERM
1MB
8
24
4

Yes
5069-L320ERM
2MB
16
40
8

Yes
5069-L330ERM
3MB
31
50
16

Yes
5069-L340ERM
4MB
31
55
20

Yes
Release 2 version is Dual IP/DLR version
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Catalog listing comparison
Standard performance High Performance Application
CMX 5370
CMX 5380
Memory
1769-L18ER/ERM
I/O Expansion
Ethernet Nodes
Motion (Position Loop )
- ERM
0.5 MB
8
8
2
0.6 MB
8
16
2
1 MB
8
16
4
1 MB
8
24
4
2 MB
16
32
8
2 MB
16
40
8
3 MB
30
48
16
5069-L330ER/ERM
3 MB
31
50
16
5069-L340ER/ERM
4 MB
31
55
20
5069-L306ER/ERM
1769-L30ER/ERM
5069-L310ER/ERM
1769-L33ER/ERM
5069-L320ER/ERM
1769-L36ERM
Increased Ethernet Node limit and Motion axes
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CompactLogix 5380 Feature Release
March 2016
May 2016
Standard Controller


Motion Support

DLR Support

Dual IP Support
May 2017
Oct 2017

Native Modbus TCP
(Target)
Phase Manager

Instruction Based Alarms

Uplink Module support
Open Sockets
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Future
 (Target)

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CompactLogix 5380 System
High performance or complex CompactLogix L3 applications that require higher CPU scan time, I/O, network and motion
performance
• Core programming languages now execute with the higher performance
• Up to 20 motion axes supported per CompactLogix 5380 controller (up to 16 axes in the CompactLogix 5370 controller)
• Up to 55 Network Nodes supported per CompactLogix 5380 controller (up to 48 nodes in the CompactLogix 5370
controller)
Example 5370 Architecture:
1 x 1769-L36ERM Controllers
1 x 1769-PA4
1 x 1769-ECR
Example L4 Architecture:
1 x 1768-L43/45 Controllers
1 x 1768-M04SE
1 x 1768-PA3
1 x 1769-ECR
1 x 1768-ENBT
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Example 5380 Architecture
(1) L340ERM Controller
1 less Power supply module
1 less End Cap cover
1 less Power supply module
1 less SERCOS motion module
1 less Ethernet module
1 less End Cap cover
Reduced system complexity & cost savings
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved.
CompactLogix 5380 System
High performance or complex CompactLogix L3/L4 applications that requires 2 EtherNet network segments
Example 5370 Architecture:
1 x 1769-L36ERM Controllers
1 x 1769-PA4
1 x 1769-ECR
1 x 1783-NATR
Example L4 Architecture:
1 x 1768-L43/45 Controllers
1 x 1768-M04SE
1 x 1768-PA3
1 x 1769-ECR
2 x 1768-ENBT
Example 5380 Architecture
(1) L340ERM Controller
1 less Power supply module
1 less End Cap cover
1 less Network Address
Translator module
1 less Power supply module
1 less SERCOS motion
module
2 less Ethernet module
1 less End Cap cover
Reduced system complexity & cost savings
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Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved.
CompactLogix 5380 System Benefits
Number of Nodes
Customers have been asking us to simplify the way
we count controller resources…
The CompactLogix 5380 controller continues to be scaled on
EtherNet/IP nodes just like the CompactLogix 5370.
• Each CompactLogix 5380 controller has a maximum
number of EtherNet/IP nodes that are supported
• Maximum controller nodes include those connected to the
front port as well as backplane communication modules
• Any device added directly to the Ethernet I/O configuration
are counted toward the node limits
• Standard Ethernet devices that the controller uses a
socket interface to communicate with are NOT
counted toward the node limits
Example
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Memory Size
EtherNet/IP Nodes
5069-L320ER
2 MB
40
5069-L340ERM
4 MB
55
1 node
1 node
1 node
1 node
1 node
2 nodes
There are 7 EtherNet/IP nodes in this architecture.
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved.
CompactLogix 5380 Configuration
 What is needed for configuration?
 Dual IP support – Studio 5000 V29 and above
 RSLinx Classic 3.81 and above
 Compatibility Matrix
 Connects to 5069 Compact I/O locally and remotely
 Connects to any other I/O platform via EtherNet/IP
CompactLogix 5380 controllers bought in May and June can be flashed
upgrade to V29 to get Dual IP support feature
PUBLIC
Copyright © 2016 Rockwell Automation, 42
Inc. All Rights Reserved.
Things to Note
 DeviceNet
 Use EN2DN gateways to connect DeviceNet devices to CMX 5380
 Applications requiring Phase manager
 It is not supported in V29 so CMX 5380 will not support phase
manager
 ControlNet
 No plans to support, stay with L4x or ControlLogix
 Serial (Modbus,DF1, DH485)
 Module in development. Short term plans to use Prosoft gateways.
Target 2017 completion
PUBLIC
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved.
CompactLogix 5380 Controller
5069-L3
 Dimension
Push-in
Screw
98.1mm x 123mm x 137mm (W x H x D)
 Accessories
 Screw type



Push-in type


PUBLIC
5069-RTB64-SCREW (each packaging includes 1 x 6 pin and 1 x 4 pin terminal)
5069-RTB64-SPRING (each packaging includes 1 x 6 pin and 1 x 4 pin terminal)
End cap

Included in the adapter

For replacement, please order 5069-ECR
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved.
44
Catalog Nomenclature
5069 - L 3 10 E R M
Bulletin number
5069 – Next generation CompactLogix
family
Catalog Type
Network Function
R – Dual IP/DLR
Modifier1
M
– Motion supported
-NSE – No Storage Energy
L – Controller
Type
E – Ethernet embedded
Product Sub Series
3 – CompactLogix 5380 L3
Product Memory Size
06 – 0.6MB
10 – 1.0MB
20 – 2.0MB
30 – 3.0MB
40 – 4.0MB
PUBLIC
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved.
45
CompactLogix 5380 High Performance Machine Architecture
Star
Logical separation of control network
Physical separation of control network
Plant Network
Plant Network
5380 CompactLogix Controller ™
5380 CompactLogix Controller ™
PowerFlex® Drives
PowerFlex® Drives
Stratix 5700™
Kinetix® Drives
PUBLIC
1734 Point I/O™
PanelView™ Plus
Stratix 5700™
Kinetix® Drives
1734 Point I/O™
PanelView™ Plus
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved.
CompactLogix 5380 Machine Architecture
Linear
Logical separation of control network
Physical separation of control network
Plant Network
PanelView™ Plus
5380 CompactLogix Controller ™
Plant Network
5380 CompactLogix Controller ™
Stratix 5700™
5069 Compact I/O™
PUBLIC
1734 Point I/O™
Kinetix® Drives
PowerFlex® Drives
1734 Point I/O™
PowerFlex® Drives
PanelView™ Plus
Kinetix® Drives
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved.
CompactLogix 5380 Machine Architecture
Device Level Ring
Logical separation of control network
Physical separation of control network
Plant Network
Plant Network
Stratix 5700™
5380 CompactLogix Controller ™ 5069 Compact I/O™
5069 Compact I/O™
100MB 50 Device DLR Ring
PanelView™ Plus
1783-ETAP
100MB 50 Device DLR Ring
PanelView™ Plus
1734 Point I/O™
Kinetix® Drives
PUBLIC
PowerFlex® Drives
1734 Point I/O™
PowerFlex® Drives
Kinetix® Drives
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved.
CompactLogix 5380 Machine Architecture
Machine Safety
Logical separation of control network
Physical separation of control network
Plant Network
Plant Network
PanelView™ Plus
PanelView™ Plus
Stratix 5700™
Stratix 5700™
5380 CompactLogix Controller ™
5380 CompactLogix Controller ™
1734 Point I/O™
Kinetix® 5500 Drives
with Integrated STO
PUBLIC
1734 Point I/O™
Guardmaster ®
440C-CR30
with 440C-ENET
plug-in module
PowerFlex® 525 Drives
with Hardwired STO
Kinetix® 5500 Drives
with Integrated STO
PowerFlex® 525 Drives
with Hardwired STO
Guardmaster ®
440C-CR30
with 440C-ENET
plug-in module
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved.
CompactLogix 5380 General
Specifications
 Operating Temperature
 0°C to + 60°C (32°F to +140°F)
 Storage Temperature
 -25°C to + 85°C (-40°F to +185°F)
 Relative Humidity
 5% to 95% non-condensing
 Maximum Altitude
 2000 meters (6561 feet)
 Vibration
 Operating: 5 g, 10 to 500 Hz, 0.030 in.
maximum peak-to-peak
 Shock
 Operating: 30 g DIN rail mounted
 Non-Operating: 50 g DIN rail mounted
PUBLIC
 Certification (At Release)
 Certification(Post release)
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved.
50
High Performance Architecture
Key Product Introductions
PUBLIC
PUBLIC - 5058-CO900H
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved.
Contemporary Technologies Enhance The Connected Enterprise
Scalable Computing
(Control, Edge, Cloud)
Multi-discipline
Control & Information
Information Management
& Analytics
Mobility &
Visualization
Smart Assets
Secure Network
Infrastructure
SMART ASSETS ARE SELF-AWARE & SYSTEM AWARE
PUBLIC
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved.
High Performance Architecture
PUBLIC
Controllers
I/O
Motion
Drives
Network
Infrastructure
Visualization &
Manufacturing
Intelligence
Integrated
Development
Environment
Application
Libraries
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved.
High Performance Architecture
CompactLogix™ 5380 and ControlLogix 5580 Controllers
 Increased productivity
 Optimized for communications performance without impacting
controller performance
 Faster code execution time
 Enhanced diagnostics
 Simplified, flexible architectures
 Embedded 1-Gb communications help future-proof machines
 Configurable dual-IP or Faster code execution time
 Enhanced security as part of a defense-in-depth approach
PUBLIC
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved.
High Performance Architecture
CompactLogix™ 5480
Multi-disciple high performance controller
 Multi-discipline Logix controller with
commercial operating system for 3rd party
applications
 Commercially available CPU for highest
performance
Enhanced Security Features





Digitally-signed and encrypted firmware
Controller change detection
Controller Audit logging
Role-based access control
License-based content protection
Monitor Interface
 DisplayPort supports standard
converters for HDMI, DVI, VGA displays
PUBLIC
Secure Digital Card
 Optional nonvolatile memory storage for the Logix
user program and tag data
USB Ports
 USB device port for easy access for
programming, troubleshooting, online edits and
updating the controller firmware
 (2) USB 3.0 Host ports (OS)
Gb EtherNet/IP Ports
 (3) Logix GbE ports. 2 ports configurable for
Dual IP or DLR
 (1) Host GbE port (OS)
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved.
High Performance Architecture
5069 Compact I/O™
 High speed backplane of packet transfer rate
 Approx. 13x performance increase compared to 5570 or 5370 + Point I/O
 Common I/O Architecture enabling consistent user experience, common data
structures
 Enhanced functions in Basic modules
 Change of State
 Scheduled output
 Simple counting
 Time stamping
 Optimized data processing
PUBLIC
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved.
High Performance Architecture
Application Libraries
FactoryTalk Cloud
FactoryTalk
Analytics
FactoryTalk
TeamONE
FactoryTalk
View
Thin client
FactoryTalk Asset
Centre
FactoryTalk
Historian
FactoryTalk
VantagePoint
Manufacturing Intelligence
Integrated Monitor
PUBLIC
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved.
High Performance Architecture
Scalable Functional Safety
Zone 1
PUBLIC
Zone 2
Zone 3
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved.
High Performance Architecture
Multiple Automation Cells Example
Stratix® 5410™
Application Libraries
Stratix® 5400™
Stratix® 5400™
CompactLogix™ 5480
CompactLogix™ 5380
ControlLogix 5580
1 Gb
50 Device
DLR Ring
1 Gb 50 Device DLR Ring
PanelView™ 5000 Series
PanelView™ 5000 Series
100 MB 50 Device DLR Ring
Integrated Monitor
5069 Compact I/O™
100 Mb 50 Device DLR Ring
5069 Compact I/O™
Kinetix® 5000 Series
Kinetix® 5000 Series
Kinetix® 5000 Series
PowerFlex® 755T Drives
PUBLIC
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved.
High Performance Architecture
Value attributes
 Improved system performance for increased throughput, flexibility, and reduced waste
 Multi-core controllers providing high speed deterministic control increases machine throughput and
productivity
 Scalable high performance controllers to allow customers to right-size their applications
 High performance I/O with common data structures, time stamping for sequence of events, scheduled
outputs etc. increase machine throughput and reduce scrap
 Enhanced diagnostics for improved asset utilization
 Embedded diagnostics and prognostics increase equipment uptime
 Integrated Development Environment offering a common framework that simplifies the design,
installation, management and maintenance of a system
 Device management for quicker downtime recovery (Automatic Device Replacement)
 Multi-user collaboration online and offline
 Intuitive workflows and ease of use features
PUBLIC
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved.
High Performance Architecture
Value attributes
 Rapid development and deployment
 Modular design and library management tools for design reuse
 Machine builder application libraries
 Adaptive tuning with Load observer and tracking notch filter enables tuningless operation
 Enhanced Logix integration with PanelView™ 5000
 Energy efficient and smaller footprint solutions
 Energy savings through energy efficient drives/motors
 Footprint reduction due to compact size
 Secure Infrastructure
 Authentication and Policy management
 Source Protection (IP protection)
 Tamper protection and content protection
PUBLIC
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved.
High Performance Architecture
Attributes enabling High Performance Architecture
Stratix® 5410™
ControlLogix 5580
1 Gb
In addition to above features,
Stratix® 5400™
 Supports complex, high speed machines, up to 256 axes of
motion
1 Gb 50 Device DLR Ring
PanelView™ 5000 Series
 High performance controller and embedded Gb port allows for
simplified architectures
 GbE architecture supports data aggregation from smart assets
5069 Compact I/O™
 Multi-controller support
Kinetix® 5000 Series
PowerFlex® 755T Drives
PUBLIC
 User configurable controller security (enable/disable Ethernet
port, scrolling LCD, enable/disable web page)
 Scalable solutions for regeneration, low harmonics and flexible
drive system configurations
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved.
High Performance Architecture
Attributes enabling High Performance Architecture
 CompactLogix™ 5480 is a real time Logix controller running an instance
of Windows 10 IoT Enterprise
 High performance multi-disciplined controller with openness and
flexibility to run 3rd party applications in a single controller
Stratix® 5410™
CompactLogix™ 5480
 External display port allows for simplified architectures
 Multiple GbE ports for flexible architectures
 Common local and remote I/O platform
 Example use cases include:
Integrated Monitor
100 Mb 50 Device DLR Ring
 Analytics, data gathering and predictive computations
 Cloud gateway, data concentrator
 Integrated control and visualization
Kinetix® 5000 Series
 Line controller/data
PUBLIC
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved.
High Performance Architecture
Attributes enabling High Performance Architecture
Stratix® 5410™
 Controller performance allows for greater machine
flexibility, increased machine uptime, and reduced waste
 Increased throughput allows for productivity
improvements
 Compact foot print allows for panel size reduction
 Configurable dual IP or DLR for connectivity of machine
network to plant network allows for flexible topologies
 Common local and remote I/O platform
1 Gb
Stratix® 5400™
CompactLogix™ 5380
1 Gb 50
Device DLR
Ring
PanelView™ 5000 Series
100 Mb 50 Device DLR Ring
5069 CompactGuard I/O™
Kinetix® 5000 Series
Machine C
PUBLIC
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved.
High Performance Architecture Solutions
Application Examples
PUBLIC
PUBLIC - 5058-CO900H
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved.
High Performance Architecture
Glue Applicator

Increased Throughput: Ability to dispense glue at
increased speed up to 1200 CPM

Flexibility: Ability to change the glue dispensing
profile on the fly

Waste Reduction: Real time control for glue
dispensing through scheduled outputs.

Improved Performance: Ability to “inspect and
reject” a faulty product in a high speed line (1200
CPM)

Panel Size reduction: 5069 I/O modules offers
compact foot print that saves panel space
5069-Controller & I/O
HMI
RA
Competition
• Requires just ONE
software Studio 5000®
• Leverage embedded
MAOC Instruction for real
time Outputs control
• Requires TIA and Scout
software
• Requires manual
configuration of data
structure in a Controller
and use of instructions for
Output control
• Requires different set of
instructions to make it
inflexible for any runtime
changes
• Managed through Drive
intelligence, this requires
parameter MAP in
controller. Additional
integration effort
5069-IO
ETAP CR30
Machine Safety with..
1. Safety control over hardwired Safety relay CR30
2. Configuration & Diagnostic Feedback over
network
OEM
• MAOC instruction offers
configurable output
types Delayed, Position
based, Momentary,
Latch, etc.
• Controller Master clock
synchronization for real
time control of outputs
Deterministic Scheduled Outputs : Increased throughput, Higher Efficiency
Simplified Integration : Faster time to Design Develop and Deliver Machine
Innovation
PUBLIC
Information-enabled : Reduced down time. Ease of line integration
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved.
High Performance Architecture
Horizontal Form Fill Seal Machine

Increased Throughput: Reaching high speeds
such as 700 products per minute.

Flexibility: Ability to change the parameters of
faulty product detection and product on the fly

Waste Reduction: Ability to “inspect and reject” a
faulty product in a high speed line (700 PPM) from
lug chain , outfeed and infeed areas through
scheduled outputs

Improved Performance: Minimum Print Mark Error
at high speeds

High Connectivity : A single network
infrastructure, EtherNet/IP both for cabinet devices
and connection to the Factory Layer

Panel Size reduction: 5069 I/O modules offers
compact foot print that saves panel space
5069-Controller & I/O
Factory Layer
Dual IP
Guardmaster®
Safety Relays
PanelView™ Plus 7 HMI
Kinetix® 5500
Kinetix® 5500
842E-CM Encoder
Tension Control
Flowback Machine
Infeed Conveyors
Machine Safety with..
1. Guardmaster® Safety Relays
2. Diagnostic FeedbackThrough EtherNet/IP
OEM
RA
Competition
• Requires just ONE software
Studio 5000®
• Usage of Fast Registration
Inputs with MAR instruction
• Leverage embedded MAOC
Instruction for real time
Outputs control of Printer,
Reject Valves.
• MAOC instruction offers
configurable output types
Delayed, Position based,
Momentary, Latch, etc.
• Controller Master clock
synchronization for real time
control of outputs
• No need of an additional
network device for upper
layer connectivity
• Requires TIA and Scout
software
• Requires manual
configuration of data
structure in a Controller
and use of instructions for
Output control
• Requires different set of
instructions to make it
inflexible for any runtime
changes
• Managed through Drive
intelligence, this requires
parameter MAP in
controller. Additional
integration effort
• Requires text based
motion, lack of ladder’s
flexibility.
Deterministic Scheduled Outputs : Increased throughput, Higher Efficiency
Simplified Integration : Faster time to Design Develop and Deliver Machine
Innovation
PUBLIC
Information-enabled : High Connectivity. Ease of line integration
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved.
High Performance Architecture
Vertical Form Fill Seal Machine

Increased Throughput: Ability to increase the speed
production up to 1400 Products per minute
(140 Cycles per minute).

Flexibility: Ability to change motion cam profiles on
the fly at high speed.

Waste Reduction: Real time control for inspection
and automatic rejection of a faulty product at high
speed.

Improved Performance: Ability to increase speed and
accuracy for inkjet and laser printing.

High Connectivity: Dual EtherNet/IP address, for
cabinet devices and for connection to the Factory
Layer.

Panel Size reduction: 5069 I/O modules offers
compact foot print that saves panel space.
Machine Safety with..
1. Guardmaster® Safety Relays
2. Diagnostic FeedbackThrough EtherNet/IP
OEM
RA
Competition
• Requires just ONE software
Studio 5000®
• Advanced tuning features:
load observer and adaptive
noch filter that improve the
load control and motion
axes accuracy at high
speed.
• MAOC instruction
combined with new 5069
I/Os offers faster outputs
triggering for real time
control of outputs.
• Integrated Architecture®
enables reducing
development time and
commissioning.
• Requires TIA and Scout
software
• Requires manual
configuration of data
structure in a Controller
and use of instructions
for Output control
• Requires different set of
instructions to make it
inflexible for any runtime
changes
• Managed through Drive
intelligence, this requires
parameter MAP in
controller. Additional
integration effort.
Deterministic Scheduled Outputs : Increased throughput, Higher Efficiency
Simplified Integration : Faster time to Design Develop and Deliver Machine
Innovation
PUBLIC
Information-enabled : High Connectivity. Ease of line integration
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved.