An Introduction to the Market Leader
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Transcript An Introduction to the Market Leader
Benefits of UV-LED Technology
David Richards, Regional Sales Manager
www.phoseon.com
Phoseon Confidential
Phoseon Technology
Company
Coverage
100% LED focused
Over 240 Patents
LED Pioneer since 2002
Over 50,000 units shipped
Europe
Middle East
Americas
Africa
Asia
Pacific
HQ in Portland, Oregon
Supply chain control
World-wide support
ISO 9001: 2008 Certified
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LED Benefits
Advanced
Capabilities
Operating
Economics
Thin, heat-sensitive substrates
Controlled curing intensity
Deep, through curing
Energy Efficient
Low operating temperatures
Long lifetime, low maintenance
Mercury & ozone free
Environmental
Advantages
Safe UV-A wavelength
Safer Workplace
LED provides un-matched process stability & control
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Phoseon LED vs. Conventional Lamps
Phoseon LED
Lifetime (on-time)
Mercury Lamp
> 20,000 hours
500-2,000 hour bulb life
Environmental
Mercury Free
Ozone Free
Mercury Waste
Ozone Generation
Input Power
Small (~ half)
Large
Maintenance
Minimal
Bulb replacement &
reflector cleaning
On / Off
Instant
Minutes
60° C
350° C
Heat
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Wavelength Comparison
UV LED lamps available at 365, 385, 395 or 405nm wavelengths.
Materials must optimized for narrow wavelength.
Output power can exceed 1kW of pure UV-A energy.
Extremely high power in narrow range
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Safer Energy Output
UV LED Lamp
Standard Mercury Lamp
UV-C,
8%
UV-A,
100%
UV-B,
30%
Visible,
14%
UV-A,
25%
LED: 100% energy in safer UV-A range
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Infrared,
23%
LED Lifetime (On-Time)
UV Intensity
100%
90%
LED
80%
Conventional Lamps: Replaced every 2,500 hours
70%
10K
20K
30K
40K
50K
60K Hours
Phoseon has over 50 units on longterm life test at any single time.
Testing includes various duty cycles,
high-temperature, air-flow reduction,
and other stress test parameters.
> L80 @ 60,000 hours
An example of test data
Over 2 Million hours of SLM lifetime testing
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Systems Based on SLM® Technology
Phoseon’s systems use patented and
proprietary thermal management,
optical enhancements, and control
circuitry to maximize performance.
TargetCure™ Technology
WhisperCool™ Technology
Maximum heat extraction
with custom heat sinks and
air-flow combination
SLM® (Semiconductor Light Matrix)
Individual LED diodes
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Maximum output and consistent
uniformity with proprietary micro-optics
Phoseon Confidential
Precise Electronic
Control
FirePower FP501
Designed specifically for flexo printing applications
True 16W/cm² or 20W/cm² peak irradiance
Fully integrated, industrial grade systems
Proven Phoseon technology, utilizing Phoseon Diodes & SLM array
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Phoseon Confidential
Flex Tower
Modular Supply Unit
For new presses or retrofits
19” modules
Integrated in-press controls
User interface on tower or on
press
Extendable/scalable
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Phoseon Confidential
Phoseon’s LED Lamp Performance
UV Irradiance
(W/cm2)
77% Compound Annual
Improvement
Performance
Contributors
Phoseon
LED
Time
… that Phoseon leverages to maximize performance
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Revenue Trend
Customer Acceptance Rapid Growth
2010
2011
2012
2013
2014
2015
LED Curing is Mainstream Technology
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2016*
Phoseon Research & Engineering
In-house Software, Electrical, Optical, and Mechanical Engineering
Focused teams on Reliability, Production, & Custom Solutions
100% Dedicated to LED Solutions
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Phoseon Reliability Engineering
To ensure years of safe & reliable service,
Phoseon invests heavily in pre-shipment product testing
Burn-in
Highly Accelerated Life Test
Semiconductor Quality
Pre-ship & Lifetime
-70°C to +150°C in 3 min
Random 6-axis vibration testing
Environmental Chamber
-10°to +80°C
Relative Humidity: 10% 90%
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Phoseon Confidential