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Stand-alone PV system for
residential charging station
for an Electric Vehicle
Aaditya Vaishampayan
Ninad Sonje
(PV engineers, Second Solar, Inc.)
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Problem Statement
To design a stand-alone PV system for residential charging of an
Electric Vehicle.
The system must be independent of the existing residential electrical
systems as well as the grid.
Must be able to provide enough charge required for daily
commute.
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Design Considerations
The residential charging system is located in the Phoenix area.
The PV system is a fixed tilt type system with tilt equal to
latitude.
The Electric vehicle used to design is a Chevrolet Bolt.
Battery rating: 60 kWh, Range: 238 miles on full charge.
Two days of autonomy for the charging station.
Assuming a maximum of 100 miles commute daily.
Micro-inverters used in place of string inverters.
Battery Bank required to provide energy when PV system is
not generating power.
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PV module :
Panasonic (N310k HIT module)
Total system size: 11.1 kW
Rated power of module: 310 W
Heterojunction Technology module
Total no of modules required: 37
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Charge Controller: Outback (GS 4048A)
Takes both AC and DC inputs.
Output voltage can be set from
110 -240V and 50-60 Hz.
Works with 48 V battery banks.
Has grid integration capabilities.
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Inverter: ABB Microinverter MICRO-0.3HV- I
Has its own MPPT controller.
Can take maximum of 360 W.
Has its own data link for
monitoring performance.
Has in-built ground fault
detection.
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Crown Renewable Power (mono-block
series 27)
Sealed Lead Acid batteries
designed for deep discharge
cycles.
12 V , 115 Ah capacity.
Can handle 1800 cycles at
50% depth of discharge.
Uses glass mesh layers for
efficient recovery of lead
oxide during charging.
Maintenance free, comes
with a stacking enclosure.
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Block diagram of the system
Charging port
Charge
controllers
Battery Bank
PV ARRAY with
microinverter
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Economics
Component
description
Manufacturer
Quantity
Cost
PV module
Panasonic (N310K
HIT module)
37
$15540
Inverter
ABB MICRO0.3HV- I
37
$10175
Charge Controller
Outback (GS
4048A)
3
$6300
Battery
Crown Renewable
Power (monoblock series 27)
16
$9200
Total
$41,215
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Conclusion
Total system cost is very high (around $50 k).
Saving are also very low (around $4500).
Return on investment more than 12 years, thus not feasible.
Battery technology is evolving rapidly, so system may become
feasible in future.
Thank you!
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