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Flame Spray Technologies
AWS-400 Arc-Spray System
FST-2005-07
FST AWS-400
REV. 1
Why Arc Spray?
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Simple, Reliable, Field Proven
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Portable
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Wide Operating Parameters
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Excellent Quality Coatings
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Low Operating Costs
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Low Capital Costs
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High Spray Rates
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High Bond Strengths
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Pseudo Alloys and Cored Wires
The AWS-400 System
AWS-400 Wire Feed
Unit incl. Controls
AWS-400 Power Supply
AWS-400 Hose &
Cable Set
AWS-400 Spray Gun
The AWS-400 System Introduction
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The AWS-400 is 400 Amp Arc-Spray system
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The AWS-400 required Low Initial Investment Cost
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Designed to operate at the lowest possible
maintenance cost
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The AWS-400 is a so-called Push Arc-Spray System
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The AWS-400 system uses a robust wire drive motor
located within the control console instead of the gun
head, and therefore, has a bigger the driving force,
resulting in a reliable and more consistent wire feed
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Pull-type systems can’t offer the power or the
lightweight (1,15kg) gun head of the AWS-400
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The AWS-400 Arc-Spray System offers high
performance and unbeatable power
AWS-400 System Features
AWS-400 Wire Feeder/Control Console
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Rugged QuickChange
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Four-drive per wire feed mechanism
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Coaxial cables reduce weight
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Closed-loop, servomotor to drive the wire
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The faceplate controls consist of
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E-Stop
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Power reset
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Wire Jog
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Maintain Air and Purge Air Switches
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Voltage Control
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Amperage Control
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Digital LED Arc-Voltage and Arc-Amperage displays
Switches are environmentally sealed and rated for one million
operations. All electronics are housed in a NEMA 12 rated enclosure.
AWS-400 System Features
AWS-400 Side Panel Controls
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Wire Counter
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Time Counter
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Remote/Local Voltage Control Switch
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Remote/Local Amperage Control Switch
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Preflow Adjust
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Burnback Adjust
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Display Hold Adjust
AWS-400 System Features
AWS-400 Arc-Spray Gun Head
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Consumable wire electrodes are fed through the wire guides
and into the Quick Change Wire Guides
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Converging/Diverging Air Chamber and Air Cap direct the
high velocity, laminar flow air across the arc zone, and create
optimum atomization, and the perfect spray pattern
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Insulated power cables, charged positive and negative,
connect the AWS-400 Gunhead to the AWS-400 Wire Feeder
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These insulated coaxial cables also provide an
internalpathway for the consumable wire to reach the wire
guides of the AWS-400 Gunhead
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An on/off trigger switch is supplied on the detachable
gunhandle to control the wire feed, compressed air and
contactor of the AWS-400 power supply
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The AWS-400 Gunhead is supplied with several hard points
for mounting to robots, gun manipulators and fixtures
Sprays All Wire Types
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Hard Wires including: Stainless
Steels, Inconels, 13% Cr-Steel
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Cored Wires including: WC, CrC,
NiCrSiB cored wires
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Soft wires: including Zinc,
Aluminium, Zinc- Aluminium
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SprayTech 06MA.WI.100
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Also available are aerospace
approved wires