Transcript Arc Spray Systems

Wire Arc Spray Technology
2012
Equipment and Material Solutions For
Your Applications
Arc Spray Systems
System
BP-400
8830
8835
8830 CoArc
9935 CoArc
Type
Push
Pull
Pull
Pull
Pull/Push-Pull
Wire Size
1.6, 2.0, 2.3 or 3.2 mm
1.6, 2.0 or 2.3 mm
1.6, 2.0 or 2.3 mm
1.6, 2.0 or 2.3 mm
1.6, 2.0 or 2.3 mm
1.6 mm = 1/16”
2.3 mm = 11 ga.
3.2 mm = 1/8”
BP-400
Features:
• Light-weight, push type gun
– Simple Construction
– Designed for Hand-held or
machine mounting
• Reliable, robust control
console and push drive
• 400 Amp power supply
BP-400
• Application versatility with a
low weight gun
– less than 1.4 kg. (3 lb.)
• Able to spray 3.2 mm wire
• “Line tracker” optional for
tube mill applications
Model 8830MHU
“The System Which Defined TAFA”
Features:
• Proven, pull type gun
– Air operated wire drive
motor
– Amperage control (spray
rate) at the gun
• “Unbundled” Functionality
• Simple operation
• 400 Amp power supply
– Gun rated to 350 Amps
8830MHU
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Reliable in all applications
Over 3000 units sold
Optional ID gun
Hand held or machine mount
capability
• Able to withstand extremely
harsh environments
Model 8835MHU
Features:
• Pull type gun
– DC Electric wire drive motor
• PLC controlled console
• 400 Amp power supply
• Gun rated to 350 Amps
• Designed for automated setups
• Robust construction
Reliable in all applications
8835MHU
• Integratable in most
automated setups
• Outstanding coating quality
– ArcJet® is standard
feature
• A favorite in dimensional
restoration of:
– Aviation components
– General Repair
ArcJet Spray Attachment
• Introduced in 1992 (Aircraft)
• Retrofit for our 8830 & 8835 spray
guns.
• Increases particle velocity
• Narrower spray pattern
• Microstructures meet aircraft
quality standards.
– Approvals at major OEM engine
mfgs. (Bulletin 2.1.0.1)
“CoArc™” 9935 Spray System
Features:
• Pull or push-pull type guns
– Operates 8830, and Advanced
9935 Arc Spray guns
• PLC controlled
• Touch-screen operator interface
• DC servo-motor drive
• Designed for hand-held or automated
set-ups
• Stand alone or unbundled capability
• Integrates to robot and safety
interlock systems
• Closed-Loop Control
• Spray head pressure
• Spray head voltage
• NEW 400 Amp power supply
Features
 Rugged “touch screen” OIT and
PLC
 Detachable front OIT panel can
operate up to 100’ away (optional)
 Controlled gun “head pressure” –
ensures repeatable coatings
regardless of supply pressure
 Controlled gun voltage -- ensures
optimum voltage setting
regardless of power cable length
 NEW TAFAGlide Wire Delivery
System
 TCV 400 Power Supply heavy duty
transformer, lower operating
voltage and less fume and dust
 Recipe storage
 Programmable security levels
 Maintenance scheduling
 Wire usage counter
CoArc Options
Optional features include:
 “Unbundled Capability
 Additional OIT cable
lengths up to 100’ (30
meters)
 Data collection package
for continuous process
monitoring and
improvement
9935 Advanced Arc Spray Gun
Operates exclusively with CoArc
console
 Combines rugged 8835
reliability with high-flow
capability of 9000 gun
 Various air caps for fine to
coarse atomization
 Machine mount or hand
spray capable
 Capable of spraying 1.6
mm or 2.0 mm wire
 Monitored “head
pressure” to ensure
repeatable coating quality
 High atomizing gas flow
capability (up to 80 cfm
[38 l/sec]) for extremely
dense coatings
TAFAGlide Wire Delivery System
• State of the Art Technology
– Significantly reduces
resistance
– Increases wire feed
stability
– Eliminates the need for
expensive “Push-Pull”
technology
TAFAGlide Wire Delivery System
• Proven Reliability
– Onsite Boiler Panel repair
using TAFA 45CT
– 10,000 lb (4,536 kg) of
material sprayed without
interruption
– Suitable for any work
environment
TAFAGlide Wire Delivery System
Application Field Test
Power Supply Amps
• Wire sprayed
– TAFA 73MXC (NiCrAl)
Standard Conduit Run Chart
160
150
140
130
0
20
40
60
80
100
120
Time Seconds
• TAFAGlide wire delivery
system installed
Power Supply Amps
• Benefits
– Elimination of push
drive
– Highly stable wire feed
– Increased coating
consistency
TAFAGlide Run Chart
170
160
150
140
130
0
20
40
60
Time Seconds
80
100
120
Accessories
• Model 839 & 989 ID Sprayer
• Model 839S & 989S Straight
Ahead Extension
• Remote Wire Reel Holder
• ID Gun for BP-400
– Straight ahead
– Angled
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Line Tracker for Tube Mill
Applications
Equipment Is Important But…
The Wire Is Critical
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We are the world leader in the
development of wire coatings to
solve customer problems.
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We stock over 40 standard wires
and we can react quickly to
customer requests for special
alloys.