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Shanghai
Shanghai Microsemi
Semiconductor Co., Ltd.
Feb 2011
1
Shanghai
Company Profile
• Located at Xin Zhuang,
Shanghai, China
• Established in September
1995
• 100% owned by Microsemi
Corp in Dec 2007
• 4” Wafer Fab with monthly
output 60K pcs, 80%
utilization rate
Feb 2011
2
Shanghai
Products Portfolio
• GPP Chips
• Finished Goods
Feb 2011
3
Shanghai
Products Tree
Finish Goods
Diode
Bridges
GPP Diode
Modules
Single-Phase
Rectifier Bridges
Diode Modules
FRED
Modules
High Voltage
Stack Diode
3-Phase Rectifier
Modules
3-Phase
Rectifier Bridges
SCR
Modules
Rectifier+SCR
Modules
Feb 2011
4
Shanghai
Microsemi Shanghai ’s
Technology Advantages
Feb 2011
5
Shanghai
Passivation techniques
Star
Die
Construction
Process
P+
N
N+
Diffused wafer
(Open Junction)
P+
N
N+
P+
N
N+
P+
N N
N+
Diffused wafer
Grooves etching
Grooves etching
+
+
+
Silicone rubber
protection
Glass layer on
etched grooves
SIPOS
P+
+
+
Glass layer on
etched grooves
Quality
rating
Feb 2011
Low end
Low quality
Low end
Low quality
Medium quality
Better than
medium quality
6
Shanghai
Microsemi’s 5-Star Passivation
P+
Silicon nitride layer
N
N+
= Silicon Nitride & Glass passivation
Microsemi uses the process for all hi-rel discrete devices
Process : Grooves etching + Silicon Nitride + glass layer on
etched grooves
Quality rating: Highest quality process
Feb 2011
7
Shanghai
Advantages of SMSC’s GPP chips
• Technology coming from Microsemi
Corp’s Hi-Rel processing
• Unique multilayer passivation ensure
excellent high temperature
characteristics and passing 200C
HTRB test
• Die size from 0.050” Sq to 0.672” Hex
High purity
evaporated
metal ensure a
LPCVD growth layers
strong
plus glass passivation
metallurgical
bond and
provides
extremely low
contact
LPCVD : Low Pressure Chemical Vapor Deposition resistance
Feb 2011
8
Shanghai
Double Isolation Technology
Advantages:

Feb 2011
GPP Chips -- SMSC’s New developed Passivated Double Isolation Chips
9
Shanghai
FG’s Release to Market (RTM) Procedures
SMSC
SMSC/Sub-con
SMSC
Die receiving
inspection
Die qualification
1.
Visual
examination
2.
Electrical
inspection
3.
HTRB
1.
2.
Visual / Electrical
inspection
FG inspection
1.
Visual / Electrical
inspection
2.
Reliability tests
(next slide)
Assembly
Finished Goods (FG)
1.
Visual/Electrical
2.
Stamping
3.
Reliability tests
R
T
M
REPEATEDABILITY
TRIALS
Feb 2011
10
Shanghai
Reliability Tests Plan
Test Description
Purpose
Device Under
Test
1
High Temperature reverse
Voltage Burn-in
Determine the effect of bias and temp on the
device over an extended period of time
Die & F.G.
2
Autoclave
Determine the effect of temp, humidity & pressure
on the device over time, unbiased
F.G.
3
High temperature storage
test
To accelerate failure mechanisms which are
thermally activated through the application of
extreme temp, unbised
F.G.
4
Temperature Cycling
Determine the effect of temp on Material Thermal
Mismatch
F.G.
5
Intermittent Operating Life
To evaluate the bulk stability of the die and to
generate defects resulting from manufacturing
aberrations that are manifested as time and
stress-dependent failures
F.G.
6
Reverse Energy test
Application test for high voltage diode
High voltage
diode
7
Welder test
Application test for UFT modules
UFT Modules
Feb 2011
11
Shanghai
Reliability Tests
Test Description
Test Conditions
High Temperature Storage
Life(HTSL)
Ta = 150 ℃, T=48H,
No bias
Temperature Cycling
Test(TCT)
HOT Ta=Tvjm T= 30mins,
COLD
Ta=Tvjl T= 30mins,
TRANSFERRING ≤
10secs, Cycles=10
Pressure Cooker Test
(PCT)—(Plastic package)
15P.S.I @ 121℃, T=48H
High Temperature Reverse
Bias(HTRB)
Tj=150℃, VBR=80%VRRM, T=96H
Intermittent Operating
Life(OP-Life)
Ton = Toff = 5minutes,
or Ton =From Tj= 25+/-5 ℃ to Tj =150+0/-10 ℃,
Toff= From Tj= 150+0/-10 ℃ to Tj =25+/-5 ℃
Feb 2011
12
Shanghai
Single Phase Bridge Rectifiers
 Specs:
Io = 0.5~50A STD
VRRM =200 ~ 1000V
 Typical Applications:
GBJ、IH、KBJ Series:
Induction Heater/Home Appliance/Switching
Power/Industrial Power Controller
GBU、GBL、KBP Series:
PC Power/LCD-TV/Industrial Power Controller
GBPC & GBPC-W Series:
Welder/Air-condition/Communication Power
Supply/Industrial Power Controller
Feb 2011
13
Shanghai
High Voltage Stack Diodes
• Plastic case UL flammability recognition 94V-0
• Replacement of Philips parts (e.g. BYX134GPL)
• Using SMSC’s unique passivated GPP chips
• High voltage up to 6KV GPP chips
• High maximum operating temperature
• Application: Ignition systems; High voltage coils;
X-ray system; Microwave system, etc.
Business Partners:
Federal Mogul
Delphi
Eldor
MAIN ELECTRICAL PARAMETERS
VRRM / kV
IF(AV)/ mA
IFSM/A
VF/ V
PKG
DIMM
BYX134P
4
10
30
5.00
DO-15
MSHV40P
4
10
30
5.00
DO-41
TYPE
Feb 2011
14
Shanghai
FRED Modules
Ultra Fast Recovery Epitaxial Diodes
•
•
•
•
•
•
Feb 2011
Common cathode configuration
Epoxy Potting body
Low Leakage Current
Low Forward Voltages
150℃ Operating Junction Temperature
RoHS Compliance
CODE
VRRM
VF
IF
Trr
UFT20040CT
400V
1.1 V
100A
75ns
UFT20060CT
600V
1.2 V
100A
75ns
15
Shanghai
3-Phase Bridge Rectifiers
MT Series

35 to 50 Ampere Current Rating

800V to 1800V Reverse Voltage Rating

Direct Replacement to IXYS & IR parts

Typical Applications:
UPS, Industrial Power Controller,
Input rectifiers for PWM inverter,
Battery DC power supplies
High-frequency Switching Power Supply
Feb 2011
16
Shanghai
3-Phase Bridge Rectifiers
Type
Frame
Remark
Framework: Aluminium
Copper Clad Laminate
MT3516A
MT3516
Feb 2011
The lower Case-temperature,
the higher efficient, the
better reliability, and the
longer lifetime
Framework: Aluminium
based Case
17
Shanghai
3-Phase Bridge Rectifiers
Feb 2011
Brand
Type
Rthj-c(℃/W)
MSC
MT3516A 1#
0.73
MSC
MT3516A 2#
0.70
(A)
Vxx36-16 1#
1.76
(A)
Vxx36-16 2#
2.04
(B)
36Mx160 1#
2.70
18
Shanghai
Power Diode Modules
Double Moat Structure
 Quality Assurance
DGP Chip
DGP design would improve the reliability and performance
Assembly Technology
SMSC’s New developed
Passivated Double Isolation
Chips Inside
100% HTRB Test for Each Lot
-- “Vacuum + H2” Multi-Gas Brazing Technology
-- Brazing with DBC for excellent thermal distribution
-- Ultrasonic scanning to ensure reliable brazing
quality
-- High insulation voltage ≥ 3000V
-- Vacuum Welding Technology -- Voidage: <2.5%
-- X-ray Whole Body Scanned
Feb 2011
19
Shanghai
Power Diode Modules
Diode-Diode Modules
CODE
CIRCUIT
VRRM
IF
36A-120A
MSKD
165A-200A
250A-300A
MSAD
800V-1800V
350A-400A
500A-600A
MSCD
800A
Feb 2011
PKG
D1
D2
D3
D4
D5
D6
20
Shanghai
Power Diode Modules
Rectifier Modules
CODE
CIRCUIT
VRRM
ID
PKG
30A-50A
M1
MSD
800V-1800V
52A-75A
M2
100A-200A
M3
Feb 2011
21
Shanghai
Power Diode Modules

Applications
-- DC Power Equipment
-- Inverter
-- Battery Charger
-- DC Motor Power Supply
-- Welding Machine
-- PWM Converter Rectifier
Nov 2010
22
Shanghai
New product Promotion
60EPS Series
•High Reliability & High current capacity
•Low Leakage Current
•Low Forward Voltage
•150℃ Operating Junction Temperature
•ROHS Compliance
•Replacement of IR Parts
•The official approval document of 60EPS by
APC of Schneider Denmark.
Applications
-- Input rectification
-- Output rectifies which are available in indentical package outlines
-- Industrial Level
MAIN ELECTRICAL PARAMETERS
TYPE
VRRM / V
IF(AV)/ A
IFSM/A
VRSM/ V
60EPS12
1200
60
1100
1300
60EPS16
1600
60
1600
1700
PKG
DIMM
TO-247AC
Feb 2011
23
Shanghai
New product Promotion
——3-phase Rectifier Modules
MSDM Series
M3-1
Thin modules
(17mm high)
M2-1
•
•
•
•
•
 Application
--Three phase rectifiers for power supplies
--Rectifiers for DC motor field supplies
--Battery charger rectifiers
--Input rectifiers for variable frequency drives
Feb 2011
Glass passivated chip
High Reliability
Superior thermal conductivity
Blocking voltage:800 to 1800 V
Heat transfer through aluminum
oxide DBC ceramic isolated metal
baseplate
CODE
IF
50~100A
MSDM
150~200A
CASE
M2-1
M3-1
24
New product Promotion
——Diode Modules
Shanghai
D1-1
MSCD-B/MSAD-B/MSKD-B Series
•
•
•
Blocking voltage:800 to 1800V
Heat transfer through aluminum
oxide DBC ceramic isolated metal
baseplate
Glass passivated chip
D2-1
 Application
•
•
•
Non-controllable rectifiers for
AC/AC converters
Line rectifiers for transistorized
AC motor controllers
Field supply for DC motors
Feb 2011
Circuit
MSCD-B
MSAD-B
MSKD-B
CODE
3
2
1
3
2
1
3
2
1
MSCD-B
MSKD-B
MSAD-B
IF
CAS
E
36A-120A
D1-1
165A-240A
D2-1
25
Shanghai
New product Promotion
——Thyristor Modules
MSTC/MSFC Series
T2/F2
•
•
•
•
•
•
T1/F1
Isolation voltage 3000V
High surge capability
Glass passivated chips
International standard package
Simple Mounting
Heat transfer through aluminum oxide DCB
ceramic isolated metal baseplate
Circuit
 Application
•
•
•
•
Power Converters
Lighting Control
DC Motor Control and Drives
Heat and temperature control
MSTC
1
2
3
6
7
5
4
MSFC
1
2
3
5
4
Feb 2011
26
Shanghai
New product Promotion
——3 phase Rectifiers+SCR Modules
MSDT Series
•
M4
M5
Three Phase Diode and a
Thyristor
Isolation voltage 3000V
High surge capability
Glass passivated chips
Simple Mounting
Isolated Module Package
•
•
•
•
•
 Application
•
•
•
Inverter for AC or DC motor control
Current stablilzed power supply
Switching power supply
Case
MSDT75
M4
MSDT100
M4
MSDT150
M5
MSDT200
M5
Circuit
7
6
1
2
0
5
Feb 2011
CODE
4
3
27
Shanghai
Power Modules
Cross Reference Guide (partial):
3-phanse modules
Diode
modules
Thyristor/Thyristor
modules
Thyristor/Diode modules
Microsemi
Semikron
IXYS
MSD75-16
SKD82/16
VUO82-16N07
MSD100-16
SKD110/16
VUO110-16N07
MSD160-16
SKD160/16
VUO160-16N07
MSD200-16
SKD210/16
VUO190-16N07
MSDM150-16
/
VUO162-16N07
MSDM200-16
/
VUO192-16N07
MSCD100-16
SKKD100/16
MDD95-16N1B
MSCD165-16
SKKD162/16
MDD172-16N1B
MSCD250-16
SKKD260/16
MDD220-16N1B
MSCD400-16
SKKD380/16
MDD312-16N1B
MSTC25-16
SKKT27/16
MCC26
MSTC60-16
SKKT57/16
MCC56
MSTC110-16
SKKT106/16
MCC95
MSTC160-16
SKKT162/16
MCC161
MSFC25-16
SKKH27/16
MCD26
MSFC60-16
SKKH57/16
MCD56
MSFC110-16
SKKH106/16
MCD95
MSFC160-16
SKKH162/16
MCD161
* For Reference Only
Feb 2011
28
Shanghai
Power Modules
Cross Reference Guide (partial):
Three Phase Diode + a
Thyristor
3-phanse modules
Diode modules
Microsemi
SanRex
MSDT75-16
DFA75BA160
MSDT100-16
DFA100BA160
MSDT150-16
DFA150AA160
MSDT200-16
DFA200AA160
MSDM50-16
DF50AA160
MSDM75-16
DF75AA160
MSDM100-16
DF100AA160
MSCD60B-16
DD60KB160
MSCD100B-16
DD100KB160
MSCD165B-16
DD160KB160
MSCD240B-16
DD240KB160
* For Reference Only
Feb 2011
29
Major Customers
Feb 2011
Shanghai
30
Shanghai
Quality System
• ISO
9001:2008
• ISO
14001:2004
Feb 2011
31
Shanghai
Quality System
• RoHS
Compliance
• REACH
Compliance
• UL Approved
Feb 2011
32
Shanghai
Thank You
Shanghai Microsemi Semiconductor Co., Ltd.
203 Shen Nan Road, Shanghai, 201108, PRC
Website: http://www.smsemi.com
Email: [email protected]
Sales : 0086 - 21 - 6489 - 6650
Feb 2011
33