Transcript Plant for production of Biomass briquettes

Plant for production of
Biomass briquettes
•Declaration of readiness object for
operation ХС 14213086 April 1st 2013
•Facility adress: 48/50 Kharchenko lane,
Bilozerka, Khersonska Oblast’, Ukraine
General Information
•Designed capacity - 8,000 tons of finished product per year
•Current capacity - 4,000 tons of finished product per year
•Total workforce 20 employees
•Area of the plant 21 903,5 sq.m.
•Area of production facilities 1000 sq.m.
•Finished product Warehouse area 740 sq.m.
•Raw materials warehouse area 850 sq.m.
•Office area 80 sq.m.
•Auxiliary facilities and storerooms 550 sq.m.
Plant layout
Plant layout
Flow chart
Gathering
Scirpus lacustris
(‘cane’ ‘bulrush’)
using special
machinery (Cane
harvester)
Grinding (first
fraction – large,
2nd fraction small)
Comprassion
(shock and
auger)
Cooling of the
finished product
Packing &
Storage
Biomass briquettes are
- biofuel for solid fuel boilers
- product of pressing waste of cane, agriculture, wood
- Used as solid fuel for fireplaces and furnaces of all types,
including solid fuel boilers of heating systems
- Ideally for heating of living quarters, baths, tents,
greenhouses, vegetable pits and etc.
- Doesn’t require expensive conversion of furnaces and
boilers, such as, for example, gas or oil
- A great alternative to coal and firewood furnaces with
low (natural) thrust, as well as for fireplaces
- no sparks during combustion, provide a smooth and
long flame when burned.
Products
«Pinikey»
in cardboard boxes of 10 kg.
«Nestro»
in bags of 40 kg
Laboratory tests for control of production and product quality
Certificate of acceptance № РЧ 0022/201 from 27.03.2012 until 27.03.2015
Tests of biomass briquettes from bulrush
Laboratory tests were carried out according to
GOST 11305, GOST 27314, GOST 11022-95 (ISO 1171-81)
Results of visual inspection - solid form cylindrical briquettes, light brown colour,
without a smell of mold and burning
name of parameters
Briquette size
- diameter
-length
Mass fraction of moisture
analytical moisture
Ash level,
Volatile
Calorific value (lower)
radiation control
measurement
units
Norm by regulatory
documents
mm
not regulated
%
%
%
%
Kcal/kg
MJ
Less than 15
not regulated
Less than 5
not regulated
MSv / h
less than 30
not less than 15,0
actual value
62
120-150
11,04
1,76
0,87
81,19
4458
16,11
12
Comparative table of the thermal
characteristics of fuel
Fule type
Measure
gas natural
coal
Briquette ‘Nestro’
Briquette ‘Pinikey’
Wood
1 m3
1 kg
1 kg
1 kg
1 kg
Kol – vo
Kkal
8600
4700
4500
4900
2600
Sales area
According to calculations of regional state administrations in the
Kherson region budget organizations annually consume an average of 55
thousand tons of coal, which can be replaced by biomass briquette.
Our clients:
• “Ukrposhta” Kherson, Khersons'ka oblast’
• “Ukrposhta” Mykolaiv,
Municipal institution "Tsyurupyns'k centre of the first aid" Tsyurupyns'k
District Council of Kherson region.
The State Emergency Service of Ukraine, Kherson Department
• Bilozerka town council, Khersons'ka oblast’
Centralized Library Department, Khersons'ka oblast’
PAT ‘NOVOTROITSKYJ MASLOSYRZAVOD’, smt. Novotroitske, Khersons'ka
oblast’
LLC ‘ORLAN ZT’ Odessa
• culture houses, kindergartens, schools and hospitals
• private persons from Kherson and Mykolaiv regions
Raw materials base
• Bulrush (mowing bulrush using specialized equipment allows
you to collect 10 to 20 tons per 1 hectare, in the Kherson
region of 40 000 hectares of reeds)
• Grape vine
• wood processing waste (bark, sawdust)
• Branches, pruning gardens
• Firefighters sanitary felling of woods
• Straw
• sunflower husk
• And many other wastes of agricultural products
Ecological evaluation of products
•
•
•
•
•
•
When working on coal gray smoke is observed. When working on briquettes smoke is
colorless, transparent. Emissions of carbon black ash and other solid particles while burning
the briquettes are virtually absent. The amount of ash while using briquettes is minimal.
Cleaning can be performed once a day. The ash can be used to fertilize soil and for
deoxidation, unlike to problems with the utilization of the slag formed during usage of coal
as a fuel
The use of biomass briquettes significantly improves working conditions for fireman
compared with coal-fired boiler work. there are no coal dust and dirt; this makes supply of
fuel to the furnace simplified and easier; doesn’t require frequent removal of slag.
One of the strongest advantages over natural gas is security. Biomass briquette is not
explosive.
Emissions from the combustion of briquettes is many times less than from combustion of
natural gas and coal.
Gluing of particles of wood and bulrush occurs due to natural substance lignin contained in
all breeds of wood and plants (bulrush, grass, etc.).
Lignin during polymerization (under the influence of temperatures above 180 ° C) is
converted into environmentally safe organic binder component that doesn’t require adding
any chemical ingredients
Environmental Impact
•
•
•
•
Reducing the number and volume of of landfills.
Decrease fire risk of forest stands
Reduce number of fires of bulrush near the settlements
Disposal of waste from pruning and stumping orchards and
vineyards by incineration.
• locally sourced renewable energy source.
• Solution to the problem of Dnypro river overgrowth with
bulrush, which leads to a decrease in species diversity of
freshwater and anadromous fish. This happens due to
reduced river flow, decrease of water exchange, flow and
water levels in the floodplains and straits. Reservoirs become
shallow turning in future in peat swamps.
Location raw material base - bulrush
Location raw material base - bulrush