Transcript Cornflakes and PI

Cornflakes and PI
Points of interest
• Botany Plant was built in 1928
• 12 hour shifts 365 day capability
• 2 manufacturing plants in Australia
• Around 50 Retail Products
• Around 350 SKU’s
Copyright © 2007 OSIsoft, Inc. Company Confidential. All rights reserved.
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Background with OSIsoft
• Pi System was installed in April 2005
• 10,000 point system currently at around 4,000
points
• Approximately 50 users and growing
• Using OPC interfaces to collect data from around
60 different Plc’s across 2 plants
• RDBMS interface with MSSQL Reference
Database
Copyright © 2007 OSIsoft, Inc. Company Confidential. All rights reserved.
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Why PI?
• Global organisational rollout with SAP.
• Provides consistent method for data
capture between different Plants.
• SAP certified data interface (Rlink).
• Provide better information to a broader
audience.
Copyright © 2007 OSIsoft, Inc. Company Confidential. All rights reserved.
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Applications
• Monitoring/analysis of maintenance issues
• Logging plant utility consumptions (i.e. gas etc)
• Determination of root causes of breakdown and
maintenance issues
• Process stabilisation (SOP and SOC monitoring)
• Variance analysis
• Raw material consumption and finished goods
production.
Copyright © 2007 OSIsoft, Inc. Company Confidential. All rights reserved.
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Botany and Charmhaven
Hardware Infrastructure
Charmhaven Process
Book and Datalink
clients
Botany Process Book and Datalink clients
LAN
CHARMHAVEN PLANT
MS SQL SERVER
Charmhaven
API Node
PI SERVER
BOTANY PLANT
Botany API
Node
1.
Process
order
created
in SAP
BOTANY SAP AND PI DATA FLOW
SAP
9. Data verified in OMS
then sent to SAP
RLINK
8. Botany data
Transferred to OMS
OMS
2. Process
order info
transferred to
OMS
USA
PI USA
7.PI to PI interface
collects
manufacturing data
and forwards to
USA PI cluster
3. Process order
info passed to SQL
Database
BOTANY
Ref DB
4. Process orders
displayed for Operators
to select
Web Front
End
5.Selected Order
Info written to PI
via SQL server
and transferred
to PLC’s
BOTANY
PI
6. Manufacturing
and Process Order
data sent to PI
Plant
PLC’s
Plans for the Future
• Participate in and develop a strong user group
network
• Best practises, training/sharing of knowledge
• Web based reporting
• Variance analysis reporting
• Early warnings for equipment failure
Copyright © 2007 OSIsoft, Inc. Company Confidential. All rights reserved.
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Questions?
Copyright © 2007 OSIsoft, Inc. Company Confidential. All rights reserved.
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