Transcript No Slide Title

Concept of E-maintenance
E-Maintenance
The Methodology
Creating Work instruction Step 1
Creating Work instruction Step 2
Concept of Equipment checks
Identifying and Listing
vulnerable areas of the plant
Creating Work instruction Step 1
Creating Work instruction Step 1
Bilt Graphic Paper Products Ltd.
Unit :Sr.
No
Description of
activities
Responsible person
Supervisor Technicians
Time reqed
Min
e- Maintenance : Step 1 - Identification of Repetitive Jobs
Frequency
Min
per year
Nos
per Remarks
year
Creating Work instruction Step 2
Creating Work instruction Step 2
Bilt Graphic Paper Products Ltd.
Unit :-
Doc. No. :Rev.
:- 01
1
2
Engineer
Subsequent (T1)
(T0") parallel activity
(T0) Main activity
Pre-shut activities
Work Instructions(e-Maintenance step 2)
Date
:-22.09.09
Tools
Revised
Time
in
Minutes
Page
:- 1 of 1
Req
Job Discription :on
uire
d Spa
Man Power
Requirements
(Ent res
er Req
subsizes uire
Sr.
Se
Sr.No Activiti Activit
Micro Activities & d
No.
Skill mi- Cont
es
y
ISO Safety
Nos
ed skill ract
Req
ed
d)
Concept of Equipment checks
In this every engineer/supervisor will
mentor 2/3 technicians/operators, select
any random equipment or part of the
equipment and clean it with some
cleaning arrangements, discuss about the
equipment, record some abnormalities(if
any) in the given format. One has to
spend 20/30 minutes per day on this
activity. This provides a very good
platform for exchange of knowledge.
Equipment Check
Bilt Graphic Paper Products Ltd.
Unit :Equipment Check
Date
/
mon
th
1
2
3
4
5
6
7
8
9
10
11
12
13
Department :
Name of Engineer :
Name of Technician :
Observation/Defects
Equipment
Action
Taken/Recom
Mecha Instrumen Process(O Any
mended
Electrical
nical
tation peration) Other
Status
This simple initiative can
dramatically result into high level of
house- keeping and reduction
in overall down time, maintenance
expenditure etc.
Identifying and Listing vulnerable areas of the plant
Identifying and Listing vulnerable areas of the plant
Area :Sn
Vulnerable Areas : Bottle necks / Concerns for improving
uptime & runnability of the equipments
Fall
Effect of
back
the
arrang
spares / ment till
Type of concern
Name of
service action is
the
(safety /
Expenses
Name of
the
Expe
support implem
concern producti
head
the
equipment
availbilty ented
(describe on loss / Action to cted
Cost Capex/Ch
Machine
/ sub
after
the
shut be taken time involved arge off /
to
assembly
reqd
action overco
concern) down of
Maintena
.
plan
equipme
me the
nce
implement
nt )
concer
ed
n
Action plan to overcome the concern
13