FLIR_R&D_Products

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Transcript FLIR_R&D_Products

FLIR Array of Products
Near Infrared
SC 4000, 6000SWIR
0.7 μm to 1.7 μm
Mid Wave
Long Wave
SC 4000, 6000 MWIR
1 μm to 5 μm
A300 Series, T, B, i
8 - 14 μm
Microbolometer
VOX detector
SC 2200 SWIR
0.8 μm to 2.5 μm
SC 2500 SWIR
0.7 μm to 1.7 μm
Filters,
Automatable
SC600 Series
8 - 14 μm
Microbolometer
6 ms detector
SC 5000-MWIR
3 μm to.5 μm
SC 7000 InSb or MCT
3 - 5 μm (optional 1.5 - 5 μm)
SC 7000 MCT or QWIP
8 - 12 μm (optional 1.5 - 5 μm)
LWIR MultiSpectral
Lower Cost Infrared Systems
• Microbolometer Based Systems
– A300 series
– SC600 series
– T300 series
– I series
High Def Microbolometer SC660
• 640x480 Uncooled
Detector
• 45 mK Uncooled
microbolometer
• Handheld packaging
• 6 ms integration time
– 1/3 or better of
integration time of
previous
microbolometers
• +/- 1% accuracy
• GPS, more
Gas Detection Products
– Hydrocarbon or SF6 type systems
– Thermographically Calibrated
– GF320, GF306
• ± 1% Accuracy
• GF320 calibration (-40°F to +662°F)
• GF309 calibration (-40°F to +2732°F)
– Image Noise Reduction
– Scene-Based NUC
• Auto NUC feature
– Revamped HSM
• High Sensitivity Mode
SC7000 Multi-Spectral
ORION Multi spectral System
• Add-on to standard SC7000 camera
– Can be complemented after buying a standard SC7000 camera
• Continuously rotating high Speed Filter Wheel
• Acquire 1 sequence per filter
• Filter wheel of 8 filters to
provide up to 4 wavebands
Microscopic
Infrared
Accessories for all applications
• Lenses : From long range telescope
to microscopic lenses.
• Microscopic Stand
• Extension rings
• Optical filters and removable filter wheel
• Various Plug&Play digital interfaces :
GigE, CamLink
• Battery pack
FLIR ATS
Optics
A broad Range of IR lenses
BB
1.5-5µm
12 mm
MWIR
3-5µm
LWIR
8-12µm
MWIR
(SC5000)
Yes
Yes
Yes
25 mm
Yes
Yes
Yes
Yes
50 mm
Yes
Yes
Yes
Yes
100 mm
Yes
Yes
Yes
Yes
200 mm
Yes
Yes
Yes
Microscope X0.5
Yes
Microscope X1
Yes
Yes
Yes
Microscope X3
Yes
(ext. Rings)
Yes
(ext. Rings)
Yes
Microscope X5
Q3/09
HyperCal
& CNuc them Unique
What
Makes
TM
TM
Provide extremely accurate radiometric measurements
• HyperCalTM : Temperature calibration is
independent of integration time



Extremely accurate over a large dynamic range
Independent of integration time – Auto range
thru integration time setting
Multi integration sub framing with radiometric
accuracy
• CNucTM : Non linear muti parameter
modeling of the ROIC Non Uniformity
behaviour
 NUC Free cameras.
 Change integration time without Nuc’ing the
camera
Confidential
What Makes
them
Unique
CNUC
TM
• CNUC is an industry first feature compensating automatically the Non Uniformity
based on the internal conditions of the camera.
• CNUCTM is calculated by a specific calibration process.
Black body at 40°C
Accuracy is better than 0.6°C at 30°C
when the camera temperature changes from 26°C to 40°C.
What Makes
them Unique
Hypercal
TM
Hypercal™
–
The end user simply defines the lower and upper limits of the desired temperatures to measure.
The camera adjusts to the appropriate integration (exposure) time automatically to ensure
accurate full range temperature measurement.
HypercalTM allows :
• selecting integration time for the best sensitivity
• selecting integration time for fast events independently of temperature range
Integration time = 1800µs
100µs
200µs
300µs
400µs
500µs
600µs
700µs
800µs
900µs
1000µs
1100µs
1200µs
1300µs
1400µs
1500µs
1600µs
1700µs
Spot
Spotvalue:
value:30.29°C
30.36°C
30.83°C
30.67°C
30.48°C
30.24°C
30.35°C
30.31°C
30.33°C
30.31°C
30.30°C
30.24°C
30.22°C
30.23°C
30.18°C
What Makes them Unique
 Lock-In technique = Active Thermography
 Periodical load of the sample is required
 Load signal = reference signal for analysis
Load signal
t
t
 (F)FT signal analisys  A(fn); (fn)
Feedback of the
sample
Amplitude &
Phase
What Makes them Unique
Advantage of Lock-In technique
 Frequency selective Amplification
 no influence of signals (noise) with fstör ≠ fAnregung
 Analysis of Temperature differences
 independent from absolute temperatures
 Averaging of load cycles
 Enhancing signal/noise ratio down to < 1mK NETD
PC
Solar
Cell
Freq. Generator
 Camera: SILVER MWIR InSb, 400 Hz FF, NETD < 20 mK;
Correlating each frame with ref-signal internal
 PC: FFT is made for every pixel in real time
 Frame rate independently from load frequency
 Shunts are high resistive connections mainly at contacts
p-Layer
Contacts
Defects
n-Layer
Amplitude Lock-In Result @ 8Hz
Phase Lock-In Result @ 8Hz
 More details with higher load frequency
 Frame rate of camera = const = 150 Hz
Amplitude @ 2 Hz
Amplitude @ 2 Hz
Amplitude @ 300 Hz
Amplitude @ 225 Hz
What Makes them Unique
ALTAIR Software - Modular
•
•
Supports SC5000 / SC7000 / ORION SC7000
Dedicated to High End Thermography
• Real time storage of images on laptop at full
frame rate
•
•
•
•
Build in player for parallel multi-sequences
analysis
Complete set of radiometric analysis tools
– Spot, Profile, Area, Time plot, isotherms, …
– Plugins - Alarm, Filtering, Emissivity,
customer
– Real time Temperature Range Extension
Full exportation capabilities (AVI, JPEG, BMP,
Excel, Matlab)
Plug-in SDK , C++ SDK availables
Confidential
What Makes them Unique
Plugin: Emissivity map Calculation
•
Images of homogeneous temperature (40°C and 82°C)
•
Map of emissivity
What Makes them Unique
Equalization with emissivity map
Thermal Images before emissivity correction
Temperature measurement after emissivity correction
When Cooled cameras is a must ?
1. Fast motion - Short integration time
 Tyres, Disc brakes, on line steel production, etc…
2. Very small objects – Spatial resolution
 Electronics, MEMS, microscopy, etc..
3. Wide range temperature with the maximum accuracy – Super Framing, TRE
 Tokomak, Welding process, etc…
4. Multispectral analysis – Optical filtering
 Emissivity measurement, gas detection, infrared signature, etc…
5. Small amplitude phenomena – Thermal resolution / Lockin Thermography
 Thermo-elasticity, Thermo-mechanics, Vibration analysis, etc…
6. Fast thermal events – Fast frame rate
 Airbags, Crash tests, explosion test, etc…
And Accuracy in radiance, temperature and stress measurement
What Makes them Unique
TheSA
TheSA (former Altair LI)
Stress Analysis and NDE System
•
Lockin technique for
– Thermo-plasticity effect on bridge
– Breaking mechanics
– Aeronautic
– Polymers
– Material Fatigue Evaluation
– Automotive components evaluation
– Nuclear industry material evaluation
Material Evaluation, Rupture
Automotive Industry, Steering part
Thermo mechanic on polymer
What Makes them Unique
Brake recomposer software
• Reconstruct a image of disk from segments
PC
Optical
detector
TTL signal
Frame trigger
Recorder trigger
What Makes them Unique
Random Motion Compensation
Random Motion Compensation software allows compensating any kind of displacements due
to the camera or the object.
Film before motion compensation error due to the displacement
Film after compensation
Applications and Markets
Range phenomenology Labs
- IR Signature analysis
- Target tracking
- Flame study and gases detection
Industry labs
- Process control
- Maintenance
- Stress analysis
- Microelectronics
OEM – Integrators
- Heavy industries : Glass, PET
- Solar cells
- Silicone foundries
- Drug production
Academic & Industrial R&D
- Microscopy
- Fast thermography
- Lockin Thermography
Materials Evaluation & Testing
- Stress analysis (Automobile)
- Non Destructive Testing
- Materials performance assessment
Applications
Process control
Laser welding
Friction stir welding
Chip production study
Material Evaluation
Electronics
Memory chip quality control
Machining
High power transistor
Thermo mechanics on composite
Automotive industry
Fatigue analysis
Brake disc test
Airborne
Thermal imaging of city
University Laboratories
Modeling on C-C wing
Aircraft industry
Tire
Wind tunnel testing
What will it cost?
Camera Quick Summary
Camera
I60
A320/325
T Series
SC620/660
SC5200
SC4000
SC5600
SC6000
SC7000
Cost
<$12K
$18-25K
$14K-$25K
$45-$70K
>$100K
>$100K
>$100K
>$100K
>$100K
Pixel Resolution
180x180
320x240
320x240
640X480
320x256
320x256
640x512
640x512
640x512
Detector
Response Time
16 ms
16 ms
16 ms
6 ms
microseconds
microseconds
microseconds
microseconds
microseconds
Wavelength
8-12
8-12
8-12
8-12
1-5
1-5
1-5
1-5
1-5, 9-11
Design
Dual Use
Fixed
Dual Use
Fixed
Fixed
Fixed
Fixed
Fixed
Fixed
Optics
Fixed
25 micron to 4X
telephoto
25 micron to
4X telephoto
25 micron to 3X
telephoto
10 micron to
telephoto
10 micron to
telephoto
5 micron to
telephoto
5 micron to
telephoto
5 micron to
telephoto
Extension Rings
No
No
No
No
No
Yes
No
Yes
Yes
Frame Rate for
data transfer (full
frame rate)
5 Hz
5Hz/60 Hz
5 Hz
30 Hz
Variable to 170 Hz
full frame
Variable to 400 Hz
full frame
Variable to 100 Hz
full frame
Variable to 140 Hz
full frame
Variable to 100 Hz
full frame
Full rate capture
to stnd PC
Yes
Yes
Yes
Yes
Yes
HSDR reqd
Yes
HSDR reqd
Yes
Windowing
No
NO
NO
NO
YES
YES
YES
YES
YES
Software
Quickplot,
Researcher
Quickplot,
Researcher,
ExaminIR
IR Monitor
Quickplot,
Researcher
Researcher,
ExaminIR
Researcher,
ExaminIR,
AltaIR
Researcher,
ExaminIR,
Researcher,
ExaminIR,
AltaIR
Researcher,
ExaminIR,
Researcher,
ExaminIR,
AltaIR
SDK
Labview
HyperCAL
CNUC
Lock-In
(Stress/Pulse)
No
No
No
No
No
Yes
Yes
No
No
No
No
No
No
No
No
Yes
Yes
No
No
No
Yes
Yes
Yes
Yes
Yes
Yes
No
No
No
No
Yes
Yes
Yes
Yes
Yes
Yes
No
No
No
No
Yes
Yes
Yes
Yes
Yes
Filter Wheel
No
No
No
No
Yes
No
Yes
No
Yes
Summary – Determine appropriate
infrared imaging system
• Packaging needs – eg handheld, miniature, lab
• Frame Rate Needs – combination of integration
time and number of images captured per second
• Sensitivity Needs
• Wavelength Needs
• Spatial Resolution Needs
• Optics Needs (size of target, distance from
target)
• Special Considerations – eg software capabilities