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Approved By:
Corn Milling BU H&S Manager
Document ID:
H&S-Train-5.2.1.01A
Hazard Recognition and Control
Electronically Stored Document:
Valid for one day past the print date
T:\NAFI\cmmpls\EHS FINAL DOCS\H&S Docs\Pre-job hazard recognition
Cargill Confidential Level 1
Reviewed:307/01/2010
Version:01
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PJHA W.H.A.T.BBS
Hazard Recognition and Control
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To Prevent incidents..
All employees and contractors are expected to
perform a hazard recognition and control
process to identify and eliminate potential
hazards prior to beginning any job or task
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Alan Willits Video
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Key Definitions
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PreJ ob Hazard Assessment
A formal, documented hazard recognition process
required for all work covered by a WorkP ermit
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Risk Assessment process to be used for any task
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• A writtenP JHA is required prior to beginning
any job where a WorkP ermit is required
• PJHA or detailed written procedure must
identify risks, hazards, and controls taken to
execute the work safely
• Where a Work permit is not required the
process will be applied
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Prevent Injury!
Where hazards exist that
cannot immediately be
controlled or eliminated,
and notify the
appropriate department
leadership!
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The Beauty in Simplicity
Pre-Task Hazard Assessment
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What is the Problem?
• Many injuries are due to poor hazard recognition
• Preventable injuries are re- occurring
• Pre-J ob analysis has not been completed properly
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PJHA Acceptance Barriers:
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Personnel struggle with forms
With forms you analyze the job, not each task..
Seen as a compliance tool only
Doesn’t work at home or on the farm
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W.H.A.T.does an Injury Free Safety Culture look like?
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W.H.A.T. is the solution
• W.H.A.T. is a pre-task planning th
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• No forms, No paper, No writing
• Take 10 seconds to think about the acronym for each
routine task.. W.H.A.T. will keep me safe today?
Non-punisa
MUS
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Commitment over compliance at it’s best!
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Ask W.H.A.T. (4 times)
• orst case scenario’s that could occur?
• azards associated with doing this task?
• ctions I need to do this task safely?
• ools I need to complete this task safely?
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• If the job has many complicated tasks, use any
piece of plain paper or a formalP JHA
• Think about the logo W.H.A.T. will keep me safe!
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Other uses?
• Use W.H.A.T. for:
– Environmental troubleshooting
– Food safety decision tool
– Production equipment troubleshooting
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Environmental W.H.A.T.
• orst case environmental scenario’s?
• azards that lead to an environmental issue?
• ctions needed to prevent/control Hazards?
• ools do I need to prevent a release?
W
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BBS
• W.H.A.T. will be added to each facility’s
CBI/Observation Sheet
– As part of each observation the observer will
determine if person observed applied the
W.H.A.T. process or used a PJHA and mark as
safe or at risk
• The “percent safe” for this CBI may be tracked
and measured for effectiveness
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Right NOW!
• We must be better at:
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Formal PJHA’s & Hazard Recognition
Simplified processes like W.H.A.T.
Self observations
Peer to peer observations
To achieve a Zero Injury Culture
W.H.A.T. are you willing to do?
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W.H.A.T. do you think?
It’s time to ask
the question ?
W.H.A.T. will
keep me safe..
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Play Dirty Jobs Video!
Let’s Practice !
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