Transcript JTEG_APIG_Mike Oest_(Post)x

Inspection Technology
Automated Process and Inspection Guide
(AP&IG)
Mike Oestmann
Red River Army Depot
Quality Assurance
DEPOT
Logo
goes
here
Red River Army Depot
DEPOT
Logo
goes
here
Mission
Conduct ground combat and tactical systems sustainment
maintenance operations, and related support services worldwide, for
US and Allied Forces and friendly nations in support to the Warfighter.
Be an active and viable partner within our community and the Four
States Area.
Vision
Be the Maintenance Depot of choice for our customers and partners
through Army values, quality, cost, schedule, environmental, and
safety record providing - “Our - Best Nothing Less for the Warfighter”.
2
Systems
TWV
All current &
future variants
Disassemble/
Assemble
RESET/
RECAP
Inspect and test
Computerized
engine
dynamometer
testing
Fabrication of
armor doors
TWV - MRAP
BFV
All Current &
Future Variants
Fabricate reactive
armor tile boxes
MATV’s, MaxxPro,
Caiman, Cougar
Turret drive repair
Disassemble/
Assemble
Component repair
Fire control
systems
Optics
MLRS
DEPOT
Logo
goes
here
SEE
Rubber
Products
Fluidized bed rubber
denuding system
Remanufacturing
launcher
Rocket Pods repair
Turret/Base repair
LRU/SRU repair
RESET/RECAP
Disassemble/
Assemble
Inspect and test
RESET/RECAP
Forward fielding
and repair support
Inspect and test
Electronic accessory
repair
25mm Gun repair
& live fire test ranges
Disassemble/
Assemble
Hydraulic component
repair
Construction
Equipment / Material
Handling Equipment
•Cranes
•Bridging equipment
•Excavators
•Forklifts
•Scoop loaders
Hydraulic systems
repair
Minor parts fabrication
Robotic track and road
wheel injection molding
machines
Mechanical denuding
equipment
Adhesive spray booth
Laboratory curing
press
Track adhesion tester
Drum test machine
3
Project Focus
DEPOT
Logo
goes
here
Automated Process & Inspection Guide (AP&IG)
• Key Metrics
–
–
–
–
–
–
–
Standardize inspection process & defect data
Eliminate paper reference material
Capture inspectors head knowledge
Portable training aid
Easily updateable
Reduce inspection time
Improve quality
4
AP&IG Program
•
Inspection flow
–
•
•
•
•
•
•
DEPOT
Logo
goes
here
Checklist
HMMWV, 5ton, FTMV parts breakdown
TM, IETM, SWI DMWR/NMWR
Actual photos
Head knowledge
Training aid
Standardized defect information
–
Component, Subcomponent, Part, Subpart,
Location, Type, Issue, Category
Example:
Front axle:Front halfshaft assembly, left and right side (2):1-SHAFT,AXLE,AUTOMOTI:3BOOT:NA:Sand/Wash/Mask:Over masking:Minor
•
Reporting / Analysis
–
–
–
Standard reports
Analyses
Area analysis
Regardless of who performs the inspection, the personnel find the same defects, write
them up the same way, and quickly analyze them every time (reliable, repeatable
process)…
5
Impacts
BEFORE
•
•
•
•
All handwritten
No data standardization
Required extensive data mining
Example
–
“Dirt found under vehicle”
AFTER
•
•
•
•
Inspection
Inspection
DE
Data Entry(DE)
Analysis/Reporting
100% electronic
Data fully standardized
No data mining required
Example
–
•
•
•
Orginal
AP&IG
DEPOT
Logo
goes
here
“Wheels:Tires:1TIRE,PNEUMATIC:NA:NA:Sand/Wash/Mask
:Cleaning - Presence of dirt, sand, blast
media:Minor”
Reduced training time 45%
Reduced inspection time 30%
Analysis from 3 hrs to real-time
Analysis/Reporting
Root Cause / Trend Analysis
Standardized data enables immediate root cause / trend
analysis capabilities (no data mining)…
6
Summary
DEPOT
Logo
goes
here
Automated Process & Inspection Guide (AP&IG)
• Build on success from CTMA funded pilot project
– High value
•
•
•
•
Impact quality defects
Reduce inspection time / resources
Reduced reporting time
Reduce rework
• Next Steps
– MRAP
– Other programs to follow…
Work Smarter, not Harder
7