Transcript Alcoa Reliability Team Tango Asset Management Capabilities

Tango Asset Management
Capabilities Presentation
1.
2.
3.
4.
5.
Desktop & Web Architecture
Equipment Management
Condition Management
Data Mining
Parameter Trending & Rounds Logging using a
PDA
6. Test & Inspection Task Management
7. Implementation
Desktop & Web Software
Desktop Tango
Capabilities
Tango DB
on Plant
Web Server
Plant
Intranet
Reports
Via Web
Browser
Tango Web Services
Plant LAN
Administrative
Users Desktop
Software
Repair Shop 1
Repair Shop 2
Equipment Management
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Inventory of Locations
Inventory of Equipment
Design Data of Equipment
Installation, Repair, and Failure record of
Equipment
Linked Documents
Installation, Repair, and Failure record of Location
Reliability Reports and Analysis
Out for Repair
Spares
Search for Equipment
Tango | Equipment History Report
Click paper clip icon to view
design attachments.
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Drawings
Service bulletins
Manuals
C lic k to v ie w re p a ir
sh o p re p o rt.
Click on the line to
unfold location and
cause of failure
information.
Click on the line to unfold
equipment design data.
Click to provide purchase
and design warranty
details.
Tango | Location History Report
Click to unfold
equipment design
information
Linked Documents
Tango allows the linking of Plant documents
to Tango Reports for:
Document
1. Design manuals,
Drawings, Service
Bulletins
2. Repair Shop Overhaul
3. Location Information:
Procedures & Checklist
4. Condition Data: Trends,
Thermography Images,
Oil Reports
Linked to Tango Report
1. Equipment Design &
Equipment History
Report
2. Equipment Repair &
Equipment History
Report
3. Location History Report
4. Technology Status
Report
Industrial Motor Life Cycle Path
Motor
Failure
Motor
Removed From
Service
Motor
Installation
Motor
Purchased
NO
For every
Blue Box event
TANGO
Plant
Receives
Motor
®
Buy
Replacement?
(New ID)
provides practical
Motor Management
tools
Scrap
Stores
NO
Shop
Ships
Motor
Repair Quote
Approved?
Shop
Repairs
Motor
YES
Is
Motor Repair
Practical?
YES
Motor
Sent For
Repair
Condition Management
1. Integrate information from multiple PDM
technologies
2. Facilitate communication of condition
information
3. Allow better planning and prioritization of
overhaul work
4. Maintain a history of condition results
Tango | Condition Manager Program
Integrate, Organize, and Communicate Predictive Maintenance Results
Oil
E
l
ca
tri
c
le
Thermogra
phy
Vibration
Electrical
Ultr
aso
nic
Pr
oc
es
s
Tango | Integrated Condition Report
Pie chart provides an
analysis of the number of each machine’s
severity in the user’s
area.
Color-coded
severity
indicators (red,
yellow, blue,
green).
Listing of
equipment that is
down and
unavailable for
production.
Index to rank the severity
of the problem and the
number of technologies in
red condition. Click the
severity index to view the
condition technology details
supporting the Integrated
Condition Report.
When this button is activated it indicates that plant
maintenance has completed
it’s work and the equipment
needs condition validation
from the technology
analyst.
24/7 Systems, Inc.
1242 Topside Road
Louisville, TN 37777
Phone: (865) 681-0282
Fax: (865) 681-0532
Email: [email protected]
http://www.tf7.com/
Tango | Location Technology Status Report
Click to find
attachments for
technical support
such as trend plots.
Status check-off
allows plant
maintenance to
enter corrective
actions.
Location and
equipment condition
histories provide all
previous closed
condition
information.
Corrective action taken.
Two technologies
are reporting
condition problems
on the component
location.
Tango | Condition Manager Specialized Reports
Data Mining
The Developers of Tango cannot develop
reports which answer every question a user
may have.
Data Mining was developed to allow users to
investigate their data and interact with it to
provide answers and solutions unique to the
plant and user.
What Exactly is Data Mining?
A way of finding relationships and patterns in data
Examples:
MTBF by Equipment and Location
High cost equipment and Locations
Cause of failure for equipment and locations
Failures by design, vendor, equipment type
You can’t improve what you can’t measure!
What does Data Mining Offer?
• A way to partition information into meaningful
chunks
– What are my causes of failures?
– When did I have the most failures
• Allows you to sub-divide into smaller chunks
• Helps you make sense of your information
– Which vendor sells the best product?
– What failure mode occurs most often
– What failure mode occurs most quickly
Standard Data Mining Tools
• Tango’s Data Mining uses OLAP to provide
a standardized Data Mining database
• Many commercial Data Mining tools exist
for operators on OLAP databases
Parameter Trending and
Rounds Logging
• Define for any component any type of
measurement
Temperature
Pressure
Flow
Resistance
• Allow the entry of measurement data through the
keyboard or PDA
• Allow the assembly of multiple assets/components
into a route for collection by the PDA
Test and Inspection Task
Management
• Many plant tasks require the completion of an
inspection or test document to record results and
preserve a record of the inspection.
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Breaker Testing
Crane Inspection
Transmitter calibration
Thickness testing
SRV Inspection / Test
Validation of PDM Surveys by component
Validation of Lubrication by component
Test and Inspection Task
Management Contd.
• The Plant CMMS typically will not handle
the management of these task documents.
Often the plant tracks these items in home
grown systems.
• Tango allows the definition of a Test /
Inspection task, its interval, Next / Last
Performance date and an Excel spreadsheet
to be completed for the task.
Tango
Plant
Locations
Test & Inspection Task Functions
Assign Test /
Inspection
Task or
Components
Import Completed
Documents
Into Tango
Test and Inspections
Performed
Document Completed
Condition Entry of
Non-compliant
Components
Create
Document
Folder
Transmit document
Folder to Contracts
Or Work Group