Engineering Presentation
Download
Report
Transcript Engineering Presentation
A CANADIAN COMPANY
Providing Complete Power Solutions
For
Mission Critical
&
Industrial Applications
Agenda
Introduction
Industry Problems & Solutions
UPS Products
Standards & Technologies
UPS Peripheral Products
Power Quality Products
Standards & Technologies
Power Problems/Solutions
All Always “On” UPS Systems Incorporate TVSS and LPS Filters
UPS Systems
Technologies
Back-up/Standby (Antiquated Technology – No Longer Manufactured)
Line Interactive UPS Systems
Dual Conversion On-line UPS Systems
Frequency Converters (Electronic)
Convert 50/60/400Hz In to 50/60/400Hz Out
UPS Peripherals
Smart Electrical Distribution Panel
Wrap Around Bypass
Power Quality Products
Low Pass Series Filters
Transient Voltage Surge Suppressors (TVSS)
Isolating Line Filter
UPS Terms
UPS Terms
THD
Crest Factor
Power Factor Correction (PFC)
Buck/Boost
Modified Sine Wave/True Sine Wave
Transfer Time
Battery Terms
Float
Equalization
Constant Current Charging
Constant Voltage Charging
VRLA
UPS Technologies
Line Interactive
Utility Supplies Power to Load Until Utility Failure
2-4 ms Transfer Time
Note: 16.7ms/Cycle at 60Hz
Load Not Isolated From the Utility
Utility Should Be Conditioned Surge Protection (Filtered & Surge Protected)
Utility Should Be Voltage Regulated
Buck & Boost
“Modified Sine Wave” (PWM) or True Sine Wave
Generally Smaller kVA Output (Less Than 3 kVA)
UPS Technologies
Line Interactive: Modified Sine Wave
Modified Sine Wave Output When On Battery Supply
Output RMS Voltage Regulated By Pulse Width
Inverter Only Functions When Utility Has Failed
Should Provide Voltage Regulated, Filtered AC Utility to Loads Until
Utility Failure Occurs.
UPS Technologies
Line Interactive: True Sine Wave Output
True Sine Wave Output At All Times
Provides Voltage Regulated, Filtered AC Supply to Loads Until Power
Failure Occurs
Inverter Operates When AC Supply has Failed
CPU Always Synchronizing Inverter Phase with AC Supply Phase
Bi-Directional Inverter Also Charges the Batteries.
Inverter will maintain phase with AC supply
UPS Technologies
Line Interactive Block Diagram
UPS Technologies
Dual Conversion Online UPS
Zero Transfer Time
Always:
Isolates the Load From the Input AC
Rectifies the Input AC
Power Factor Corrects to Unity: pf=1
Generates A True Sine Wave Output With the Inverter
Supplies Regulated & Isolated Voltage To the Load
Synchronizes to the Input Phase When Online
Dual Conversion On-Line UPS System
Dual Conversion Key Components
General Block Diagram
Dual Conversion Key Components
Inverter & Output Filter
Insulated Gate Bipolar Transistors
Unipolar PWM Waveform Generation
Filtering For True Sine Wave Output
Dual Conversion Waveforms
PWM Generation & Resulting IGBT Output
Unipolar PWM Wave Generator
Modulates a Reference Sinewave With a Triangle Carrier Wave.
Triangle Wave Frequency around 22kHz (Above Audible Range).
Less Harmonic Power to Filter, Greater Efficiency, Smaller Size
VCARRIER (TRI)
+Vdc
2
-Vdc
2
V REFERENCE (SINE)
Dual Conversion Output Waveforms
Unfiltered Inverter Output & Filtered Output
Output Filtering
Eliminates the chop/step on the output waveform from the Inverter Circuit
Ensures the current and voltage waveform stay in-phase for unbalanced loads.
BYPASS
P.S.
STATIC SWITCH
RESERVE
P.S.
RESV
INVERTER
AUTO-TRANS
RECTIFIER
INPUT
FILTER
STATIC SWITCH
12 PULSE RECTIFIER
INPUT
R
OPV
S
T
N
FIL
RECV
FILTER
BAT. POS.
BAT. NEG.
FIL
Dual Conversion On-Line UPS
Modes of Operation
Online Mode
Back-Up Mode
Static Bypass
Maintenance/Manual Bypass
External Maintenance Bypass
Dual Conversion On-Line UPS
Modes of Operation
Online Mode
Back-Up Mode
Static Bypass
Maintenance/Manual Bypass
External Maintenance Bypass
Dual Conversion On-Line UPS
Modes of Operation
Online Mode
Back-Up Mode
Static Bypass
Maintenance/Manual Bypass
External Maintenance Bypass
Dual Conversion On-Line UPS
Modes of Operation
Online Mode
Back-Up Mode
Static Bypass
Maintenance/Manual Bypass
External Maintenance Bypass
Dual Conversion On-Line UPS
Modes of Operation
Online Mode
Back-Up Mode
Static Bypass
Maintenance/Manual Bypass
External Maintenance Bypass
Dual Conversion Online
Key Components
User Interface
LCD Display with Push Button.
Real Time Status
Event Logs
User Settings
Communications Port
Serial Communication / Open Collector Port.
Monitor & Log UPS Status.
– Provide Warning to Customers,
– Peripheral Devices for Orderly Shutdown etc.,
– Warnings of Anomalies That May Occur (Power Outage, Battery
Condition, etc.).
Dual Conversion Online
Key Components
CPU & Control
Controls the Synchronization Circuit
Matches the Input and Output Frequencies (PLL)
– Allows Static & Manual Bypass to Function Correctly
Monitors and Regulates All Systems Within the UPS
Ensures Constant, Clean and Regulated Voltage
Monitors Overloading
Monitors Vital Statistics and Alarm Points
Monitors Utility Condition
Dual Conversion Online
Prerequisites
Supplied AC Utility
Always Converted to DC and Then to AC Via Inverter
Critical Loads Are “Always” Isolated From Dirty AC Supply
Cleans Up Dirty Auxiliary Generator Power
Transfer of Power to Battery Back-Up is Seamless (0 Transfer Time)
Input Current is Power Factor Corrected to Unity: pf=1
Isolation Transformers Standard for Larger Systems
True Galvanic Isolation for Common Mode Noise Removal
Always Provides Clean, Regulated, Noise Free Power
Dual Conversion Online
Peripheral Equipment
External Wrap-Around Bypass
Allows for the Removal of UPS Without Disturbing the Critical Load
Options:
Isolation Transformer
Kirk-key Interlock
UPS Powered Smart Distribution Panel
Isolates Faulted Load Circuit
Protects Against Additional Load Failures Due to Initial Faulted Circuit
BYPASS
ISO. TRANS.
TO LOAD
PANEL
NFB-3P
N
UPS OUTPUT
3W+G
N-G
BONDED
3PH
4W+G
G
UPS INPUT
EXTERNAL BYPASS
BYPASS
4W+G
INPUT
RESERVE
S.S.
4W+G
RECT
RECT
INV
S.S.
NX SERIES UPS
BATS
Always “On” UPS Systems
Single Line Drawing of UPS System and
External Bypass System (Generic)
Dual Conversion Online
UPS Site Considerations
Load Characteristics
Voltage, Current, Frequency, Load Type: i.e. motors, PLC, PC
Power Source
Voltage, Utility or Generator?
Extended Back-up Time
How Much?
Communication/Monitoring Requirements
Location
Environment
Space Limitations
Dual Conversion Online
Services To Be Provided
Engineered Solutions (Feature, Function, Form, Fit)
Site Planning Services
Power Evaluation
Installation & Commissioning
Operator Training
Preventative Maintenance
Extended Warranty
Dual Conversion Online
Recommended Options:
Extended Runtime Cabinets
Remote Monitoring Panel
Remote Emergency Stop
Communication Interfaces (SNMP, AS-400, Relay I/O)
Batteries (5/10/20 Year Warranties)
Frequency Converters
Prerequisites
Convert 50/60/400Hz Input to
50/60/400Hz Output
User Specified
True Sine Wave Output
Full Galvanic Isolation
Solid-State Electronic Conversion
Options
12 Pulse Rectifier
Parallel Redundancy
Power Quality Products
Industry Standards
Power Quality Technologies
Application of Power Quality Technologies
Single Phase
Three Phase
Control & Communication
Industry Standards
IEEE (ANSI) C62.41
Defines Test Practices on Surge Protection Devices
3 Categories
Category A (1,2&3)
– Long Branch Circuits & Outlets
Category B (1,2&3)
– Major & Sub Distributions Panels & Short Branch Circuits
Category C (1,2&3)
– Outside & Service Entrances
Industry Standards
IEEE (ANSI) C62.41 Cont.
Combination Wave
Ring Wave
Power Quality Products
Technologies
TVSS
Line Filtering
Line Isolation
Communication Filtering and TVSS Protection
Over Load Protection
TVSS Filters
Features
Protection of Electrical Service Entrance and Sub-Panels
Against:
Massive Surge Impulses, Indirect Lightning Strikes,
Common & Normal Mode Noise, Spikes, Transients,
Low Frequency Harmonics
Should Be Available in 1Ø & 3Ø Versions
Wall Mount/Flush Mount
Series Design Isolating Line Filter
Features
Total Isolation
Re-establish “0” Volts Ground References
Low Pass Series Filtering
Eliminate 100% of Common Mode Noise
User Replaceable Modules
Series Design Low Pass Filter
Should Offer AC Protection
Dry Contact Status
DC & Data Line Protection.
Industrial LANs
Twisted Pair, 3 wire up to 100 Mb/sec
ModBus+, DH+
RS-485 and RS-422
DeviceNet
Always “On” Manufactured
Systems
Side Mount
NEMA 12
Cabinet
Types
Rack-mount
3 Phase 208-600V 10 - 250kVA
Competitive Advantage
Always “On” Provides “Totally” Filtered
Protection
High End UPS Systems Address
1 Harmonic Distortion
High End UPS Systems Address
1 Harmonic Distortion
2 Switching Transients
High End UPS Systems Address
1 Harmonic Distortion
2 Switching Transients
3 Line Noise
High End UPS Systems Address
1 Harmonic Distortion
2 Switching Transients
3 Line Noise
4 Frequency Variations
High End UPS Systems Address
1 Harmonic Distortion
2 Switching Transients
3 Line Noise
4 Frequency Variations
5 Power Surges
High End UPS Systems Address
1 Harmonic Distortion
5 Power Surges
2 Switching Transients
6 Power Sags
3 Line Noise
4 Frequency Variations
High End UPS Systems Address
1 Harmonic Distortion
5 Power Surges
2 Switching Transients
6 Power Sags
3 Line Noise
7 High Voltage Spikes
4 Frequency Variations
High End UPS Systems Address
1 Harmonic Distortion
5 Power Surges
2 Switching Transient
6 Power Sags
3 Line Noise
7 High Voltage Spikes
4 Frequency Variations
8 Brownouts
High End UPS Systems Address
1 Harmonic Distortion
5 Power Surges
9 Power Failures
2 Switching Transients
6 Power Sags
3 Line Noise
7 High Voltage Spikes
4 Frequency Variations
8 Brownouts
Always “On” Manufactured
Dual Conversion (Single Phase)
N-Series
700VA – 3kVA
Single Ø In, Single Ø Out
TN-11
5kVA – 20kVA
Single Ø In, Single Ø Out
TN-31
10kVA – 20kVA
Three Ø In, Single Ø Out
Dual Conversion Online
Features of the N & TN Series
Regulated True Sine Wave
Low THD
Extended Battery Run-Time Available
Power Factor Correction
Cold Start From Battery
Auto Restart After Extended Blackout
Auto Frequency Detection
When On Utility
Automatic Voltage Regulation
Surge Suppression & TVSS
Dual Conversion Online
N &TN Features Continued
Rack mount and Other Configurations Available
Relay I/O Module For DCS Monitoring
Simple Management Network Protocol (SNMP) Slot
RS-232 Communication & Open Collector Alarm Points
Audible Alarms
Remote Emergency Stop Feature
Three Phase UPS Systems
Dual Conversion Online NX Series
NX-Series – Additional Features
10 kVA to 250 kVA
120/208//277/480//347/600V
6 or 12 Pulse Rectifier
Isolation Transformer
Maintenance Bypass
High Efficiency
Alarm Contacts, RS-232, RS-485, SNMP
N+1 Redundancy (IPRO)
Up To 8 Units In Parallel, 2 MVA Combined
Extended Runtimes Available & Customizable
“GENIE”
UPS Powered Smart Panel
Designed to Identify a Overload Condition
Clears Circuit In Less Than 1 Cycle
Prevents Total Shutdown Of UPS
Prevents Damaging And/or Dangerous
Short Circuit to UPS.
Eliminates the “Time Window” of
Thermal Breakers (18 to 22 Cycles)
Intelligent Design
Distinguishing Between
Normal Inrush Current
Short Circuit or Overload Condition.
“Genie” Communications Available for
Controller Monitoring and Alarm
Simple Plug-in Breaker Design
Easy Upgrade or Replacement.
DC UPS Systems
Convert AC Utility to DC
Provides DC Backup by Drawing Off
Batteries During Utility Failure.
Filters & Conditions DC Supply
Removes
Sags, Surges, Transients, Noise
Blackouts, Over-Voltages
Din Rail Mounted UPS
Convenient Din Rail Mounted
Enclosure.
Optional Extended Back-Up Time.
DC Switching Module
120VAC and 24VDC Output
Offered in a Variety of Current Ratings
ELECTRICAL SERVICE ENTRANCE
TVSS FILTER - 1Ø & 3Ø models
1Ø or 3Ø
Delta or Wye, Up to 600 Volts
Commercial and Industrial Applications.
Removable Phase/Fuses,
Self Diagnostics - LED Indicators Per Phase.
Optional: Surge Counter, Dry Contact Form
C and Fault Test Button.
“PLC” 2+2 and 2+0 Protector
The PLC 2+0 offers AC protection only.
The PLC 2+2 offers AC & DC protection as
well as Data Line Filtering.
Dry Contact (Forms A, B and C) are
available
DC & Data Line Protection.
Industrial LANs
Twisted Pair, 3 wire up to 100 Mb/sec
ModBus+, DH+
RS-485 and RS-422
DeviceNet
Din Rail
TTF/ILF Isolating Line Filter
Total Isolation
Low Pass Series Filtering
Re-establish “0” Volts Ground
References
Eliminate 100% of Common Mode
Noise
User Replaceable Modules
Always “On” Manufactured
Additional Product Technologies
“DC” Power Source Controllers
“Rectifiers/Chargers” 12, 24 and 48 Volt – 20, 40, 60A
“Inverters” Numerous sizes
“Power Supplies” DC/DC
Proprietary & Patents
Pending
Always “On” Offers
Engineered & Designed Solutions
Cutting Edge Technology
Localized Service
Individualized Support
Thank-You!
We Appreciate Your Time and Attendance.