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What is PinBrazing?
A portable Silver brazing method for
connecting cables to steel structures
Why PinBraze on pipelines?
For preventing pipes and other steel
structures from corroding by installing
Cathodic Protection Systems
What is PinBrazing?
History of PinBrazing
Used since?
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1951 by Swedish National Rail
1950 by Metro Stockholm Sweden
1951 by Finnish state railway, VR
Today in more than 45 countries worldwide.
Experience?
• 60 years of experience.
• More than 60 Million brazings without any incidents.
Why?
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To attach cables with as little affect to the rail or pipe as possible.
To be fast.
Able to use it in any weather conditions. The work has to be done.
Increase the safety for the workers.
Have the best electrical conductivity.
What is PinBrazing?
What is PinBrazing?
What is PinBrazing?
What is PinBrazing?
www.pinbrazing.eu
What is PinBrazing?
How does it works?
How does it works?
How does it works?
How does it works?
How does it works?
How does it works?
Advantages
•Does not melt or mix the steel and copper
only the Silver is melting
Advantages
Advantages
Thanks to the extremely low transition
resistance the PinBrazed connector will never
goes off because of a current surge
Advantages vs other brands
Advantages vs other brands
Advantages vs other brands
Advantages vs other brands
PinBrazing vs other methods
Method
Pinbrazing
Electro welding
Propan brazing
Drilling
Thermit welding
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PINBRAZING COMPARED OTHER METHODS
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Safetrack´s judgement over other methods
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Equipments
ECONECT
Brazing Capacity: 50 Brazings per charge
Li-Ion Battery. Nano-technology
Recharged in 2h
Constant Energy Control System. Patent
Automatic Brazing Gun. Patent
Internal battery preheater
Grinder
Tool Case
Grounding Device
System Voltage: 36V DC
Weight: 9,8 kg (22lb)
Equipments
S30XC
Brazing Capacity: 40-60 Brazings per charge
Recharged in 5-7h
Constant Energy Control System. Patent
Automatic Brazing Gun. Patent
Grinder
Tool Case
Grounding Device
System Voltage: 36V DC
Weight: 22-25 kg (48-55lb)
Equipments
S101
Brazing Capacity: 60-100 Brazings per charge
Recharged in 8-10h
Constant Energy Control System. Patent
Automatic Brazing Gun. Patent
Grinder
Grounding Device
System Voltage: 36V DC
Weight: 50kg (110lb)
Equipments
S300
Powered by welding inverter (not incl.)
Automatic Brazing Gun. Patent
Grounding Device
Required power supply:
- 250-300A
- Max 80V Open circuit voltage
Weight: 5kg (11lb)
Equipments
SL-85 Extended Brazing Gun
The SL-85 Gun can be used in small holes for
connecting cables to pipes only by using
vacuum excavation techique. A hole size of
only 180mm (7”) in diameter is needed.
To use with a S30XC brazing unit
Automatic Brazing Gun. Patent
Integrated Grounding Device
1,5-2,6m (5-8ft) Telescopic adjusted
Weight: 9kg (19,8lb)
Where to use PinBrazing?
• Cathodic Protection of Pipelines
Where to use PinBrazing?
• Cathodic Protection
of Pipelines
Where to use PinBrazing?
• Cathodic Protection of Pipelines
Where to use PinBrazing?
• Cathodic Protection installations
Where to use PinBrazing?
• Connecting Anodes on
Off-Shore pipelay vessels
Where to use PinBrazing?
• Connecting Bracelet Anodes
Where to use PinBrazing?
• Grounding Industry
Where to use PinBrazing?
• Grounding Industry
Where to use PinBrazing?
PinBrazing can be done in any weather and temperature.
Below is from installations in Irkutsk, Siberia, 5171 km east of Moscow.
Where to use PinBrazing?
For the Rail Industry
• Signal Bonds
• Grounding of mast poles
• Attaching Heating Clips
• Power return current Bonds
• Impedance Bonds
• Temporary Bonds
References
Cathodic Protection Industry
-Corrpro, USA
-Corrpro, Canada
-Spectra Energy, USA
-Acergy (Pipelaying vessels), UK
-Acergy (Pipelaying vessels), USA
-GSP (Pipelaying vessels), Romania
-Nord Stream, Russia-Germany
-B.S.S. Technologies,UAE
References
Cathodic Protection Industry
-CABGOC (Chevron), Angola, Africa
-Exxon Mobil
-Subsea 7 (Pipelaying vessels)
-IOEC (Pipelaying vessels), Iran
-SAIPEM, Kazakhstan
-PEMEX, Mexico
References
CathodicProtection Industry
-Corrosion Control Services[B] Pvt Ltd, India
-PSL Ltd, India
-Petunia Co. Iran
-Kaviyan Gostar Co. (KGC), Iran
-BITCO, Kuwait
-RWNA, Malaysia
-Bechtel, UAE
-ADCO, UAE
-JORDAN Petroleum Refinery Co, Jordan
-Iget-Industrie, France
-Mekorot Water Co Israel
-Pipeline Integrity Management Ltd, Israel
References
CathodicProtection Industry
-Euramco Ltd, UK
-Cathtect (Pty) Ltd. South Africa
-Hesco, Russia
-Gaskomplekt OAO Beltransgaz, Belarus
-Giprospezgas, Russia
-Corrpol, Poland
-Toyo engineering, Japan
-SAVCOR ART OY, Finland
-Oy Osmos Tech, Finland
-Bijl Industrial Supply BIS, Netherlands
-Eesti Gaas, Estonia
References
Rail industry
Trafikverket (Swedish Rail Adm.)
VR (Finnish Rail Adm.)
Network Rail (British Rail)
CN (Canadian National Railway)
CP (Canadian Pacific Rail)
BNSF (Burlington Northern Rail,
USA)
References
Rail industry
-SL Bansystem AB, Stockholm underground (Metro)
-Strukton Railinfra
-Gothenburg Tramway
-Norrköpings spårvägar AB
-Carillion rail
-Balfour Beatty Rail
-Adtranz, Sweden
-ABB Signal, Sweden
-Siemens, Sweden
References
Rail industry
-Helsinki Metro, Finland
-London Underground, UK
-Tyne and Wear Metro, UK
-RFI Italian Railway, Italy
-Russian Railways, Russia
-Austrian State Railways, ÖBB, Austria
-Greece State Railways, Greece
-Oslo Sporveier AS, Tramway, Norway
-Algerian Railways, Algeria
-AZD Praha, Czech Republic
-Banestyrelsen, Denmark, for use on the tunnel/bridge between Denmark and
Sweden
-Lithuanian railway, Lithuania
References
-Southern Railways, India
-Northern Railways, India
-Central Railways, India
-South Eastern Railways, India
-Western Railways, India
-GEC Alstom, France
-Westinghouse, UK & Italy
-Izmir Metro, Turkey
-Egyptian National Railways, Egypt
-Hammesly Iron Railway, Australia
-Serbia
-Slovenia
-Metro, St Petersburg Russia
-Pakistan Rail
Rail industry
Other range of Products
www.pinbrazing.eu
ISO 9001:2000
Certified
Since
2006
SAFETRACK BAAVHAMMAR AB
L. Mölleberga
245 93 Staffanstorp, Sweden
Tel. +46 40 44 55 51
Fax. +46 40 44 55 53
[email protected]
www.safetrack.se