Transcript Mk.7 Data Transfer Interface (DTI)

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Mk.7 Data Transfer Interface (D.T.I.)
New Product Developments
THE MK7 DATA TRANSFER INTERFACE
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Mk.7 Data Transfer Interface (D.T.I.)
New Product Developments
Contents
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Introduction
Features & Benefits
Available Information
Remote Control
C.E.M.S. Auditing
Mk.7 I/O Module
Mk.7 D.T.I. Connections
Options & Parameters
D.T.I. Configuration
Troubleshooting
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Mk.7 Data Transfer Interface (D.T.I.)
New Product Developments
Mk.7 Data Transfer Interface (D.T.I.)
• Gateway for communicating with the Autoflame range of products
• Collects and stores information from up to:
 10 x M.M. units
 10 x E.G.A.’s
 10 x I/O modules
• Information gathered from these units are available through either
an Ethernet or RS422 connection
• Information gathered by the D.T.I. can be viewed over a Local Area
Network, or oven an internet connection
• Data collection/monitoring can be done either via Modbus, or by
using the included Autoflame CEMS Auditing Software
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Mk.7 D.T.I. Features & Benefits
• Up to 2 years of data is collected, displaying:
 Firing rates
 Actual or Required
Pressures/Temperatures
 Servo positions
 Exhaust Gas data
 Water Level data
 Lockouts/Errors/First Outs
• 24 hours of data collection to display:
 Gas/Air/Oil pressures
 Sequencing data
 TDS Values
• Viewable animated Mk.7 M.M., Mini Mk.7 M.M. & Mk.7 E.G.A.
screens
• Incorporate additional equipment to the Autoflame system with the
Mk.7 I/O modules
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Mk.7 Data Transfer Interface (D.T.I.)
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Available Information – M.M.
The following information is available through the D.T.I. on the touchscreen, the C.E.M.S. Audit Software, and is output via Modbus:
• M.M. type – Mini Mk.7, Mk.7
• Required/Actual boiler temperature/pressure
• Burner maximum firing rate, burning firing rate (%)
• Fuel selected, flow metering values
• Number of servos, position historys
• Number of VSD’s, output and feedback history
• Maximum/Minimum set point accepted by D.T.I.
• Burner firing status (off, firing, purge, ingnition, offline etc)
• Sequencing status, shuffle sequencing and lead boiler status
• Enabled/Disabled status
• Lockouts, error and first out status
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Screenshot – M.M. Screens
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Available Information – E.G.A.
The following information is available through the D.T.I. on the touchscreen, the C.E.M.S. Audit Software, and is output via Modbus as
instantaneous data:
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O2, CO2, CO, NO, SO2 and NO2 percentile & ppm values
Exhaust gas temperature
Ambient temperature
Combustion efficiency
E.G.A. warning and error conditions
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Screenshots – E.G.A. Screens
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Available Information – Water Level
The following information is available through the D.T.I. on the touchscreen, the C.E.M.S. Audit Software, and is output via Modbus:
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Operational information such as steam output
Makeup flow, condensate return and steam temperature
Pump status, feedwater VSD output and valve position
Alarm status and First Out annunciation status
Probe status, probe signal, commissioned signal values
Steam flow metering data
End of probe, 2nd low, 1st low, control point and high water
information
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Screenshots – Water Level Screens
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Input values accepted by the D.T.I.
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Setpoint Control
Lead Boiler Selection
Enabling/Disabling of boilers
Shuffle Sequencing
Input Output Labelling & control
Remote Load Index control
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Remote Monitoring & Control
Using the Mk.7 D.T.I.’s Ethernet and RS422, the following remote
connections are possible:
• Modbus connection over RS422 connection
• Modbus TCP/IP connection over Ethernet connection
• C.E.M.S. Auditing software can be used over the Ethernet
connection:
 Local Area Network
 Remote (internet) connection using business/home
network
 Remote (internet) connection using GSM modem –
separate frrom business network (useful when sites do
not allow 3rd party connections to computer network)
 Single PC use (using direct Ethernet connection
 Single PC use (using 2nd NIC)
• NOTE: Modbus & C.E.M.S Audit Software can be used
simultaneously,
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New Product Developments
Mk.7 D.T.I. on a Modbus Network
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D.T.I. - Ethernet Network & C.E.M.S Auditing Software
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C.E.M.S. Audit Software
The C.E.M.S. Auditing Software replicates the touch-screen as seen on
the D.T.I.. The software can be used over a Local Area Network, or
over an internet connection. The software can be used for the
following:
• Uploading site images (bitmap format) including:
 Electrical drawings
 Mechanical drawings
 Technical specifications
 Boiler images
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Download M.M. comissioned data
Syncronisation and download of recorded D.T.I. data
Remote monitoring of M.M. and E.G.A. data
Remote control of the Autoflame system
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New Product Developments
C.E.M.S. Audit Software – Supervisor / Manager
Two different versions of the C.E.M.S. Auditing Software are available:
 Supervisor
 Manager
• The supervisor software is supplied with the Mk.7 D.T.I. This allows
a connection to a single D.T.I., and requires an access key. This is
supplied with the D.T.I.
• The manager software is supplied at an additional cost. This allows
individual connections to multiple D.T.I. sites. Perfect for service
engineers, clients in charge of multiple sites etc.
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C.E.M.S. Audit Software - Screenshots
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Mk.7 D.T.I. – C.E.M.S.
• Continuous Emissions Monitoring System (C.E.M.S.) with auditing
function (when used with either a C.E.M.S., E.P.A. or MCERTs
E.G.A.) provides the following information:
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 Totalised gaseous volumes of O2, CO2, CO, NO, SO2 and
NO2
 Totalised gaseous weights of O2, CO2, CO, NO, SO2 and
NO2
 Fuel flow totals (either from M.M. or 4-20mA input from flow
meter)
 Fuel cost totals
 Cell degredation
 Cell replacement
graphs E.G.A.’s require an additional
NOTE: C.E.M.S,
E.P.A. & MCERTs
link from each E.G.A back to the D.T.I. (example in next slide)
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Mk.7 D.T.I. – C.E.M.S. E.G.A. Connection Diagram
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Mk.7 Input Output Module
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Mk.7 Input Output Module
The Mk.7 Input Output (I/O) Module now has the following connections:
• 6 x Analogue Inputs
• 6 x Analogue Outputs
20mA
• 16 Digital Inputs
• 8 Volt Free Contacts
0 – 10V, 0 – 20mA or 4 – 20mA
0 – 10V, 0 – 20mA or 4 –
110V or 230V
Connection ranges and units can be configured using the Mk.7 I/O
configuration tool.
• NOTE: The Input Output module can be used as a stand alone unit
to totalise the Analogue input values
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Screenshots - Configuration
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Mk.7 I/O Module – Alarms & Features
When the Mk.7 I/O Module is used in conjunction with the Mk.7 D.T.I.,
the following features become available:
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Totalising of input analogue values
Monitoring of digital input values
Control of digital and analogue output signals
Averaging of multiple analogue inputs to be output as a single signal
Configurable alarms for digital inputs to alert on input/loss of input
Configurable alarms for analogue inputs, to alert on breach of signal
On breach of analogue signal, possibility to change volt free contact
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Mk.7 I/O Module – O2 Interface Operation (O2 Module)
A new development with the Mk.7 I/O Module, is the ability to utilize the
I/O as an O2 interface. This enables a 3rd party O2 probe to be added to
the Autoflame system for trim operation and efficiency calculations.
This is done by using a plug in O2 Module to enable data
communications.
• A 0-20mA/4-20mA signal is required by the O2 module to provide the
O2 reading to the Autoflame system.
• A 0-10V signal is required by the O2 module to provide a stack
temperature reading to the Autoflame system.
• Replacement for the O2Interface module
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New Product Developments
D.T.I. Connections to Autoflame Equipment
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New Product Developments
D.T.I. Wiring Schematic
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New Product Developments
D.T.I. Remote Connections
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New Product Developments
Wiring Schematic
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New Product Developments
System Schematic
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Mk.7 D.T.I. – Relative Options & Parameters
Option
Description
Option 16
Sequencing/Remote control enable
Option 30
Lowest Pressure/Temperature accepted by M.M. from D.T.I.
Option 31
Highest Pressure/Temperature accepted by M.M. from D.T.I.
Option 33
Unit I.D. Number (each has to be unique)
Option 34
Burner Rating (Option 77 sets units)
Option 57
Fuel Flow Metering (must be entered)
Parameter 2
Highest M.M. unit I.D. number
Parameter 101 Shuffle sequencing enable/disable
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Mk.7 D.T.I. Configuration - Network
The network setup for the Mk.7 D.T.I. is similar to the way a computer
connects to a network. Either DHCP (IP configuration aquired from
server) or a user configurable IP address can be used. The following
can be defined:
• Static IP address (address at which the D.T.I. can be accessed)
• Subnet mask (sets number of available address ranges on a
computer network)
• Default Gateway (device from which the D.T.I. accesses, and is
accessed from the internet)
• DNS Name (Name of the D.T.I. on the computer network)
• DNS Server (Name that provides device names/IP addresses to the
rest of the network)
• Port number (port on which the D.T.I. is accessed, either by the
C.E.M.S. Auditing Software or Modbus TCP/IP.
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Mk.7 D.T.I. Configuration Screenshots – Network
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Mk.7 D.T.I. Configuration – D.T.I.
Through the D.T.I.’s touch-screen, you are able to configure the
following:
• Modbus Read/Write ability
• D.T.I. site name
• Pressure/Temperature setup
• Password protection
• Number of ancillary I/O modules
• C.E.M.S. configuration options
• Metric/Imperial unit selection
• Global setpoint ranging
• Add, Edit, Delete boilers, E.G.A.’s and I/O modules
• Restart D.T.I. without cycling panel power
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New Product Developments
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Mk.7 D.T.I. Configuration Screenshots – D.T.I.
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Troubleshooting
Issue
Resolution
No communications to D.T.I.
Check wiring from units, check
screening, turn on IBS diagnostics and
check comms. LED’s, check ID No.s,
check Fuel Flow Metering
No Network connection to D.T.I.
Check network configuration, attempt
to ping D.T.I. from computer on
network, check Network cable
Incorrect password error when
connecting to D.T.I. with C.E.M.S.
Auditing Software
Check password, check you’re
connecting to the correct D.T.I., check
you’ve entered the correct D.T.I.
access code in the site configuration
screens
Can’t change setpoints, enable or
disable M.M. units
Check option 16 on each of the M.M.’s
is set to 2 or 3
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New Product Developments
Mini 7 Modbus
The latest Mk.7 DTI compatible software release now enables a
Modbus output directly from the Mini 7. These include:
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Enable/Disable
Required Value Control
Load Index Control
Startup/Firing Status
Load Index
Servo Positions
Error/Lockout Codes
Commissioned/Actual EGA Values
Fuel Flow Metering
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New Product Developments
Thank you for listening
For information on the Continuous Emissions
Monitoring System , please see the C.E.M.S. Auditing
Presentation
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