Transcript SmartFeeder 2012 Controller

SmartFeeder 2012 Training
Agenda: Formation SmartFeeder 2012
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Présentation de l’unité et des fonctionnalités PART 1
Matériel Siemens , Armoire électrique PART 3
Applications et stratégies de contrôles PART 2
Feuille de configuration, exercices PART 4
Utilisation via Supervision à distance.
Supervision embarquée , exercices de configuration
Suivi du procédé, courbes, exportation données
Alarmes
Q&A
Fin de la formation
PART 1: Product Features
Terminology
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Power Supply: electrical power either Continuous DC 24 volts or Sine wave AC 230 volts
Fuses or breakers: electrical safety devices for human personal protection, specs in Volts and
Ampers (max current); fuses can be Fast, Temporized or Slow acting.
Differential breaker: Current leak detector ( 30 ma ) for personal safety
Counters:Pulsated inputs with a certain frequency I.e. water meters (< 50hz)
Pulsated outputs: same as counters but for outputs signals ( Dosing pumps )
Digital I/O: on/off type of process signals ( in/out) I.e. flow switch or Bleed Valve
Analog I/O: Continuous process signals varying from lower range to upper range I.e. 0-5 Volts Cdty
meter, or 4-20 ma driven pump.
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Galvanic Isolation:For analog signal it is very important the reference voltage to be isolated meaning
not linked to the earth or also called floating signals. See with Plant Instrumentation .
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Scada: Supervisory Control and Data Acquisition , système d’acquisition et de (télé) gestion de
procédés et de données
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DCS: Distributed control system: another name for a supervisory control system in a control room.
SmarFeeder 2012 can interface with most of the DCS systems.
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Field Bus : Fast and powerful communication path running on single cable or optical fiber and
transferring data forth and back between control equipment (PROFIBUS is leading Bus).
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Bus Repeater: Just like for any other electronic signal, losses due to length of cable must be
compensated by an amplifier after a certain distance. For MPI must be done > 50 meters, Profibus >
1750 m).
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OPC: Object Linking and Embedding for Process control, OLE for process control
Terminology
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MPI
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Multi Point Interface
~ PROFIBUS adapter for short distance ( not isolated)
- Usage: connect for WIN CC, local connection laptop
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PROFIBUS :
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* DP : (IO connections)
PLC to external module
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* FMS : symbolic based : for communication of symbols
for DCS connections or to high level PC
Separate extra software to load.
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* PA = EX-Bus for Ex-zone (barrier is included)
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Generic Com: CP card:
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Devicenet….)
Specialised card max. 50 cm for PLC
Communication Processor
External module with a lot of protocols for different Interfaces.( Modbus,
SmartFeeder 2012 Controller
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A Modular Control System
The BH_Consulting SmartFeeder 2012 modular control system is a simple, reliable, and economical
system to control and verify the dosage of treatment chemicals. It is based on the well-proven Simatic
Siemens platform.
Total capability ranges from a single stand-alone controller with modem for remote control and patented
feed mechanisms to a networked system of up to 8 controllers supervised by a workstation with WinCC
Scada running on Windows OS ( up to Win7 32 bits). Selectable feed strategies for 8 control loops include
PID, continuous ratio, set point and timed feeds on a scheduled or interval basis.
Multiple SmartFeeder controllers may be linked via a PROFIBUS communications network to a standalone or server/client WinCC workstation. The WinCC workstation may be used to monitor, log, trend,
and interpret data, to acknowledge and check alarms, and to configure SM controllers on the network.
System Benefits
Optimises treatment feed rates automatically and continuously based on changing process conditions
Saves manpower otherwise needed for process monitoring and feed adjustments
Enhances employee health and safety by accurately feeding chemical directly from bulk storage, avoiding
chemical handling
Helps avoid plant downtime and emergencies through sophisticated alarm capabilities
Prevents overfeed and underfeed conditions, improving plant operations, while minimising cost
Offers a highly reliable system to serve standard water and process needs
Uses robust Siemens Technology for improved reliability
SmartFeeder 2012 Network
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Network capabilities
Up to 8 SmartFeeder 2012 controllers can be networked to a single workstation via PROFIBUS, an
industrial, high-speed, two-way data communication network (RS-485) or via TCP/IP.
This arrangement simplifies monitoring, and interpretation of data and alarms, and allows
configuration of multiple controllers from a central location.
The WinCC workstation either embarked or PC based provides a simplified, convenient, full colour,
graphical operator interface. The operator selects functions from menus and icons, using the keyboard
or a mouse.
The network configuration enhances capabilities related to data storage and analysis. For example, the
network can store up to 100 points of summary data for one year. Moreover, it is compatible with
Microsoft Excel through the Archives, Alarms & Configuration SQL Database.
Inputs and Outputs:
Minimum: 16 Digital inputs, 16 Digital outputs
Up to 12 Analogue inputs, 8 Analogue outputs
8 full configurable control loops
AS an option : Modem / TCP-IP connectable for remote control and alarms through PC
The Synoptic viewer shows a diagram overview of the system per SmartFeeder 2012 . Any user can
view the configuration of the system but must obtain a valid user id and pass code to make any
changes to the parameter values.
SmartFeeder 2012 Software
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Configuration and monitoring software
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The software for configuring and monitoring a SmartFeeder 2012 will be delivered in one packet. This
packet include the synoptic and commissioning tool software for the BH_Consulting SmartFeeder 2012 ,
this software is build on a Siemens WinCC HMI software platform.
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With the SmartFeeder 2012 WinCC software can you monitor the actual process treatment. It’s possible
to change some of the parameters if you got the appropriate access rights.
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The commissioning tool is intended to configure a SmartFeeder 2012 system. It’s recommended that
only people who are aware of the soft and hardware capabilities of the SmartFeeder 2012 use this tool.
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It is also possible to establish a remote communication with the SmartFeeder 2012 through a Web
navigator package software ( option). This packet offers you the possibility to monitor or even configure
a SmartFeeder 2012 trough a TCP/IP connection or via standard modem line. In last case, the
SmartFeeder 2012 you want to reach has to be wired to a modem line.
Single Station Layout
SmartFeeder
Light Panel
SmartFeeder
Light Laptop
SmartFeeder
Touch Panel
Multi Stations (8)
Layout 1
Une Station de supervision portable
connectée durant la mise en service et
la visualisation du process des 8
contrôleurs Light ou Light panels
locaux
1750 Mêtres
Multi Stations (8)
Layout 1
Une Station de supervision Fixe (
existante ) connectée en continu sur le
réseau des 8 contrôleurs Light ou light
panels locaux.
1750 Mêtres
**Alarmes et Contrôle à distance
Web server
Team Viewer
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Multi Stations (8)
Layout 2
Un SmartFeeder 2012 Touch Panel (
existante ) supervise le réseau des 8
contrôleurs Light locaux.
1750 Mêtres
**Alarmes et Contrôle à distance
Web server
Team Viewer
** options
Variations du SmartFeeder
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SmartFeeder 2012 Touch Panel:
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SmartFeeder Light Local Panel
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8 boucles de contrôle par armoire
16 entrées analogiques 4-20 ma ( isolées)
8 sorties analogiques 4-20 ma ( isolées)
16/16 ES digitales 24 VDC in isolées / 24VDC out 0.5 A.
Profibus DP intégré, Modbus série , et DCS communication ready
Ecran tactile 19” intégré avec supervision ( peut superviser et configurer 8 armoires)
PC industriel embarqué XP, DVD, USB, Ethernet
8 boucles de contrôle
8 entrées analogiques 4-20 ma ( isolées)
4 sorties analogiques 4-20 ma ( isolées)
16/16 ES digitales 24 VDC in isolées / 24VDC out 0.5 A.
Profibus DP intégré
Écran opérateur tactile 12” encastré pour visualisation et chang’t consigne ( 4 boucles)
Configuration via laptop ( logiciel fourni)
SmartFeeder Light Laptop
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Idem sans écran intégré
SmartFeeder 2011 Touch Panel
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Technical specifications
◦ Control
 8 loops
◦ Inputs
 16 Analog ( isolated )
 16 digital
◦ Outputs
 8 analog ( isolated)
 16 digital 24VDC 0.5 A
◦ Touch PC Panel
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19” Touch
Remote access
Web server
DCS interfaces….
SmartFeeder 2011 Light Panel
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Technical specifications
◦ Control
 8 loops
◦ Inputs
 8 Analog ( isolated )
 16 digital 24VDC
◦ Outputs
 4 analog
 16 digital 24VDC 0.5 A
◦ Operator Panel
 12” Touch 4 loops viewing
 Local setpoints changes
SmartFeeder 2011 LIght
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Technical specifications
◦ Control
 8 loops
◦ Inputs
 8 Analog ( isolated )
 16 digital 24VDC
◦ Outputs
 4 analog
 16 digital 24VDC 0.5 A
◦ MMI
 External user laptop
 Free License ( 1 hour)
Scada Run time
Supervision based on WinCC Platform
◦ WinCC
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Wide range of applications:
from simple applications to complex multi-user
applications
Open for individual solutions
Support from configuration wizards
Rapid configuration thanks to object libraries
Easy data exchange with standard applications
(OLE, OPC, ODBC, ActiveX, SQL)
Powerful functions:
Graphics editor, message system,report generation
system, process data display and archiving
DCS Connectivity
SIMATIC S5
SIMATIC S7
SIPART
SIMATIC 505
WinCC Drivers to
ABB Controllers
Mitsubishi
GE-Automation
Omron
Schneider
Modicon
Instabus
OPC - Server/Client
Vipa Controllers
Win AC PLC Platform
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Win AC PLC platform
Runs on PC platform ( XP, 7..)
Much faster cycle time than S7 family
<0.1 ms for 1024 binary instructions
Unlimited user memory
I/O expansion up to 24 S7-300 I/Omodules compatible with S7 family
Multipoint interface (MPI)
PROFINET master or slave interface
TCP-IP Built-in, USB, DVD etc...
Touch Panel PC industrial IP677C:
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Panel mounting device, box
Processor
Intel® Core™ i7-610E mobile processor 2.53 GHz,
4 MB second-level cache, 2 cores / 4 threads, hyperthreading, turboboost and virtualization, AMT
Chipset: Mobile Intel® QM57 Express Chipset
Main memory: 1 GB SDRAM (DDR3)
Expandable up to 4 GB SDRAM (DDR3)
Slots for add-ons
1x PCI 290 mm long and 1x PCI 185 mm long
1x PCI 290 mm long and 1x PCI Express x16 185 mm long
Graphics: Intel® HD graphics controller,chip set integrated 2-D and 3-D engine,
Dynamic Video Memory Technology
Maximum resolution:
2038x1536 at 75 Hz / 16-bit color depth
LCD via DVI-I: 1600x1200 at 60 Hz / 32-bit color depth
Power supply:100 - 240 VAC, 190 W; wide range
Drives and storage media
Mass storage
1 x 3.5" hard disk or
DVD drive,Flash memory,Slot for Compact Flash card
Interfaces
Ethernet: 2x 10/100/1000 Mbps (RJ45)
PROFIBUS/MPI/PROFINET 10/100 Mbps (CP 1616 onboard)
External: 4 x USB 2.0 high current
Internal: 1 x USB 2.0 high current + 1x USB 2.0 low current on a 10-pin male connector, 1 x USB 2.0 low
Front panel port: 1 x USB 1.1, 1 x USB 2.0,
COM: Serial V.24 port
Profibus IO Connectivity
PROFIBUS Connectivity
AEG Schneider Automation (PLC Modicon A120 and A250)
 Robert Bosch
 Crouzet Automatismes
 FESTO (Valve Terminal with Simatic integrated)
 Kloechner Moeller
 Mannesmann RexRoth
 Matsushita Automation Controls
 Rexroth Mecman
 Mitsubishi Electric Europe
 Omron Electronics
 PEP Modular Computers
 Philips Industrial Automation
 SAIA-Burgess Electronics
 BURKERT
 Grundfoss, Prominent ...
 SST (making interfaces for Allen Bradley and GE-FANUC)
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WinCC Scada Platform
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All in one
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Simplicity
Communication
Diagnostics
Safety
Security
Ruggedness
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◦ Flexibility, expandibility via optional modules
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WinCC/Server – for expanding a single-user solution into a powerful (distributed) client/server system with up
to 12 redundant WinCC servers and 32 clients.
WinCC/Central Archive Server (CAS) – for setting up scalable,central, optionally redundant process data
archiving withup to 120,000 archive tags based on the Microsoft SQL Server.
WinCC/WebNavigator – provides the capability of operating and monitoring the plant via the Internet/intranet
with the aid of Microsoft Internet Explorer or the supplied WinCC Web Viewer without having to make changes to the
WinCC project. Thin client solutions allow the use of PCs and even rugged onsite devices and mobile PDAs under
Windows CE. ( Not yet Iapps.)
WinCC/TeleControl – flexibly integrates remote terminal units equipped with SIMATIC automation components
into the central process visualization system of the overall plant via a WAN (Wide Area Network).
WinCC/DataMonitor – for displaying, analyzing, evaluating and distributing current process states and historical
data (measured values, messages, user data) from the process database.
WinCC/DowntimeMonitor – can detect and analyze downtimes in machine-oriented or line-oriented production
facilities & produce Key Performance Indicators (KPIs). Fault analyses provide information
WinCC/ConnectivityPack – allows other applications to access the WinCC archives via OPC HDA or WinCC OLEDB, or to current values via OPC XML and forwards pending or historical
messages via OPC (historical) A&E to higher-level systems
WinCC/IndustrialDataBridge – supports the connection to external databases, office applications and IT
systems via WinCC OLE-DB and OPC DA by means of a parameterizable standard software
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Connectivity, Openness (OA)
Serial protocols: RK512 /
3964R, ...
 Ethernet: S7, Modbus
TCP (Open Modbus),
Ethernet
IP (AB), ...
 Telecontrol systems:
SINAUT, SSI, IEC 60870-5101,
IEC 60870-5-104, DNP3, ...
 Multivendor interfaces:
OPC UA, BACnet, ...
SmartFeeder 2012
SmartFeeder 2012
Exemple de Circuit refroidissement
SmartFeeder 2012 KPI’s
Ration control
--------------------------------------SmartFeeder Siemens
120
Simple ratio control
100
ppm Setpoint
PPM blue=Setpoint
80
60
40
Tests Results
Siemens in Operation
20
0
22-avr 29-avr
6-mai
13-mai 20-mai 27-mai
3-juin
10-juin 17-juin 24-juin 19-août 26-août 2-sept 9-sept 16-sept 23-sept 30-sept 7-oct
13000
13000
13000
13000
13000
13000
13000
13000
13000
13000 PS2000 PS2000 PS2000 PS2000 PS2000 PS2000 PS2000 PS2000
NEC Europe: Siemens C7-633
NEC Europe: Siemens C7-633
Ex. : MODBUS to DCS
DEVICENET
Yokagawa Interface
Honeywell
Rosemount
PC
Prints
First go for Profibus.
If not possible go to CP : cost is > 1000 $
+ 1 week for protocol settings (= 2000 $)
+ write software
Serial card for TDS Honeywell ( Modbus) = 10000 $
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First Level
◦ Second Level
 Third Level
◦ Fourth Level
 Fifth Level
Testing The Slide
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TEST SLIDE