Transcript AM CLUSTER MEETING - Intelligent Manufacturing Systems

Fundació CIM
C/Llorens i Artigas, 12
Parc Tecnològic de Barcelona
Barcelona, Spain
ADDITIVE MANUFACTURING
PROJECT CLUSTER MEETING
ManSys: Manufacturing decision and supply chain management SYStem for
Additive Manufacturing
Henk Buining (TNO)
Hans van Toor (Berenschot)
2 May 2016
Decision and supply chain management system for AM
• Goal
• Design Validation
• Design Optimization
• Production
• Product
• Decision Support Software
• Supply Chain Management
• Aerospace/ Medical/ Dental
• Process – Metal AM for B2B
• Selective Laser Melting
• Electron Beam Melting
Contribution to standardisation
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Test artefacts
Material Qualification
Process monitoring
Data processing (design)
Test Laboratories
Improving:
a) Quality of products, processes and services
b) Economic use and exchange of materials, energy, and human resources
c) Communication between all interested parties
d) International trade
e) Boost industrial efficiency
Exploitable results (ERs)
• ER1 Outline of quality system & standard for Certificate of Conformity
• ER2 AM knowledge database; regarding AM design and production
• ER3 Integration of AM with OpenArms for Inspection and Metrology
ER1: Outline of quality system & standard for CoC
Quality Management System for metal Additive Manufacturing
• QA/QC procedures for validation, and optimization of Material/ Design/ Process
• Manual (templates/standards etc.) and automated (decision support tools)
Potential customers
• End-user: Aerospace/ Medical/ Dental industry in need of outsourced design/production
• Service bureau: Looking for end-user and/or process improvement/optimization
• ManSys owner
Customer Benefits
• End-user; Access to certified and local, low-cost design/production.
• Service bureau: (Automated) order from end-users & QA/QC for metal AM
• ManSys owner: Scale-able product, which is in demand from high tech industries
ER1: Outline of quality system & standard for CoC
Technological Readiness Level (TRL 5/6)
Milestones in the TRL progression up to TRL9
• Partners willing to invest (€1.5 Million)
• Certification/ Standards in place for each industry
Main technical challenges in this result
• Integration of components developed in ManSys project
• Integration of certification into decision and supply-chain software
Time to market (Mth/yr):
• Approx 6 months for minimum viable product
• Approx 18 months for revenu generating bussines
IPRs
• This will depend on plan for continuation.
ER2: AM knowledge database
AM knowledge database
• AM Materials
• AM Design Rules and Optimization
• AM Process Parameters
Potential customers
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End-users; Aerospace/ Medical/ Dental
Service bureau
ManSys owner
Certification and Regulation Bodies
Customer Benefits
• A validated knowledge base describing the relation between quality and material/
design and production characteristics
ER2: AM knowledge database
Technological Readiness Level (TRL 6)
Milestones in the TRL progression up to TRL9
• Testing and validation of demonstrator parts
• Integration of results in database & decision making software
Main technical challenges in this result
• Rapid changes in technologies
• Dynamic performance of technologies
• Process understanding
Time to market (Mth/yr):
• 3 – 6 months
• No IPR
ER3: Integration of AM with OpenArms for Inspection and
Metrology
OpenArms - Open Adaptive Repair and Manufacturing Software
• Currently
• Integration of new functionality, measuring and mechanical processing of AM parts.
Potential customers
• All companies involved in mechanical post-processing of AM made parts
Customer Benefits
• Efficient post-processing of parts, measuring the position of the parts before processing
reduces the effort for precise fixturing.
• Insights & Input for Design for Post-Processing in Additive Manufacturing:
ER3: Integration of AM with OpenArms for Inspection
and Metrology
Technological Readiness Level (TRL 6)
Milestones in the TRL progression up to TRL9
• Testing and validation of demonstrator parts
• Integration of results in database & decision making software
Main technical challenges in this result
• Integration of results into OpenArms software
Time to market (Mth/yr): July 2017
IPRs
• Software is protected by hardware protection (Dongle), no patents or
trademarks planned.
Expressions of Interest
Project
M3-US-NIU
M3-US-NIU
M4-SA-DEDREF
M12-EU-BOREALIS
GT11-EU-FOFAM
GT13-EU-CASSAMOBILE
GT13-EU-CASSAMOBILE
GT13-EU-CASSAMOBILE
M2-US-EXOVA
M2-US-EXOVA
M2-US-EXOVA
M6-SA-MEDAERO
M6-SA-MEDAERO
M6-SA-MEDAERO
M13-EU-AATID
GT4-SA-DESIGN
GT4-SA-DESIGN
#
ER1
ER2
ER1
ER1
ER3
ER1
ER2
ER3
ER1
ER2
ER3
ER1
ER2
ER3
ER1
ER1
ER2
Description
Calorimeter to monitor heat input
Acoustic monitoring of powder flow
DED procedures for repair
Borealis Machine: inline loop control
AM FoFAM network
(to be added)
(to be added)
(to be added)
Design allowable database
Standard test & qualification protocols
Surface finish for net shape parts
SLM of Ti6Al4V powder
Post processing of Ti6Al4V
Process chains for Ti6Al4V products
Optimal processes for Ti printed parts
New design knowledge
Design and FEA toolkit
Priority Area of interes
1
Quality assurance
1
Quality assurance
1
Quality assurance
1
Quality assurance
1 Supply chain management
1 Supply chain management
1 Supply chain management
1 Supply chain management
2
Knowledge database
2
Quality assurance
2
Quality assurance
2
Quality assurance
2
Quality assurance
2
Quality assurance
2
Quality assurance
2
Knowledge database
2
Knowledge database
Expressions of Interest
Project
GT8-MX-UASLP
GT8-MX-UASLP
GT10-EU-CAXMAN
#
ER1
ER2
ER3
M9-EU-AMAZE
M9-EU-AMAZE
M11-EU-RepAIR
M13-EU-AATID
PB7-EU-iBUS
PB7-EU-iBUS
PB7-EU-iBUS
GT2-SA-EDUCATE
GT2-SA-EDUCATE
GT10-EU-CAXMAN
GT10-EU-CAXMAN
GT11-EU-FOFAM
ER1
ER2
ER3
ER3
ER1
ER2
ER3
ER1
ER2
ER1
ER2
ER2
Description
Priority Area of interest
Analysis of rapid man. Techniques
2
Knowledge database
Analysis and modeling of AM parts
2
Knowledge database
ISO10303 (STEP) Prt 242,
2 Supply Chain management
ISO/ASTM52915
Defect-free metallic components
3
Quality assurance
Modular streamlined factory work-flow
3 Supply Chain management
Quality Component
3
Quality assurance
Design rules of bionic parts
3
Knowledge database
3 Supply Chain management
Integrated business model for customer
3 Supply Chain management
driven custom product supply chains
3 Supply Chain management
Knowledge/educational products
3
Knowledge database
Training curricula
3
Knowledge database
Cloud Portal for Additive Manufacturing.
3 Supply Chain management
Algorithmic toolkits for AM
3 Supply Chain management
AM database
3 Supply Chain management