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DUCTILE – BRITTLE
TRANSITION TEST
PROGRAMME
PURPOSE AND SCOPE.
To establish a Hounsefield Impact Machine Test
Procedure.
This procedure will determine the use of the machine
when conducting Ductile-Brittle Transition Tests.
The programme will determine safety issues related to
the test programme.
Hounsefield Impact Machine
Test Procedures
1.
2.
3.
4.
5.
6.
7.
8.
9.
Raise the test-piece pendulum to the lock-in position to the
right of the base.
Raise the hammer pendulum to the lock-in position to the left
of the base.
Set the release mechanism lever to the lock-in position.
Set the dial to zero on the scale.
Place the test-piece in the test-piece holder with the notch
positioned with the lock-in bar.
Release the release mechanism lever to activate the test.
Record the energy absorbed in N/m from the scale on the
dial.
Eject the fractured test-piece and determine the fracture
appearance.
Unlock the test machine.
Microsections of received bar
Carbon Steel
Lateral view
Transverse view
Images to follow
Heat Treatment of received bar
0.1% Carbon Steel
Case Hardening
At 930 oC
For 20 minutes
Water Quenched
Chemical Composition:
……..
Microsections of
Heat Treated Material: 1
Normalised @ 900 0c
longitudinal
x 400
Normalised @ 900 0c
transverse
x 400
edge of sample
Microsections of
Heat Treated Material: 2
Normalised @ 900 0c
transverse
x 400
mid T of sample
Normalised @ 900 0c
transverse
x 400
centre of sample
Sample Preparation
Impact test pieces
with Notch
Sample Temperatures: 1
Nitrogen at -156 oC
Nitrogen at -25oC
Ice Water at 2.5 oC
Boiling Water at 100 oC
Oven at 300oC
Sample Temperatures: 2
Record temperature
Handling
Health and Safety Issues
Leave at target
temperature for
7 minutes
Retrieve sample
using tongs
Test Procedure 1
Raise the test-piece
pendulum to the lock-in
position to the right of the
base.
Raise the hammer pendulum
to the lock-in position to the
left of the base.
Set the release mechanism
lever to the lock-in position.
Set the dial to zero on the
scale.
Test Procedure 2
Place the test-piece in
the test-piece holder
with the notch
positioned with the
lock-in bar.
Test Procedure 3
Release the release
mechanism lever to
activate the test.
Test Procedure 4
Record the energy
absorbed in N/m from
the scale on the dial.
Test Procedure 5
Eject the fractured testpiece and determine the
fracture appearance.
Unlock the test machine.
Results
90
Example of Graph
80
70
60
50
Sample 1
Sample 2
Sample 3
40
30
20
10
0
N/M
Microsections of Fracture
Observe microphotograph.
Conclusions
Compare and Contrast Results
Compare with Predicted Results
Outcomes
Recommendations
Test Procedure Video
Impact2.mpg 35 Seconds 5.5 MB MPEG1