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Climate change vis a vis business Integration
Sugarcane as a model
Session IV: What’s next? Leadership into Action
An international conference
Asia’s Emerging Response to Climate Change
November 23, 2007
Inter-Continental Hotel , Bangkok
By Dr. Pipat WEERATHAWORN
Research and Development Director
MITR PHOL Sugar Group
[email protected]
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Mitr Phol Sugarcane Research Center Co. Ltd.
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Outline
Mitr Phol Introduction
Climate Change : Sugarcane’s Roles
Business Integration
Conclusion
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Mitr Phol Sugarcane Research Center Co. Ltd.
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Outline
Mitr Phol Introduction
Climate Change : Sugarcane’s Roles
Business Integration
Conclusion
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Mitr Phol’s History and Core Business
1956 establish the 1st sugar factory
at capacity of 700 tons cane per day
2007, Mitr Phol has 5 sugar
factories in Thailand and another 5
sugar factories in China with total
capacity 180,000 TCD
The newest factory is under
construction in the republic of Laos
Total sugar production 2 Million Tons4
Mitr Phol’s Mill Locations in Thailand
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MP’s Mill Locations
in China
Tuolu
Chongzuo
Funan
Paper Mill
Ningming
Logistic Co.
Haitang
Refined
sugar Co.
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MP’s Sugar Products
Mitr Phol Sugarcane Research Center Co. Ltd.
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Outline
Mitr Phol Introduction
Climate Change : Sugarcane’s Roles
Business Integration
Conclusion
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Mitr Phol Sugarcane Research Center Co. Ltd.
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Mitr Phol Sugarcane Research Center Co. Ltd.
More and more
land is being
devastated by drought…
IPCC TS
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Why Sugarcane
Very high photosynthetic efficiency
(biomass = photosynthesis – respiration)
Highest water use efficiency of any known
crop
By F.C. Botha, 2006
South African Sugarcane Research Institute
Mount Edgecombe, KwaZulu-Natal
Biomass (kg/m2)
Photosynthetic efficiency
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8
7
6
5
4
3
2
1
0
C4=22(55 max) g/m2/d
Napier grass
Sugarcane
Sorghum
Millet
Potato
Sugarbeet
Rice
C3=13
0
100
200
g/m2/d
300
Growing season (days)
By F.C. Botha, 2006
South African Sugarcane Research Institute
Mount Edgecombe, KwaZulu-Natal
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Cassava
Oil Palm
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Rice
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15
10
Sugarcane Biomass Production
Sugar beet
CANE
-2
-1
Rate (g m d )
Oil Palm
Cassava
Potato
Millet
Sorghum
Sugarcane
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On average 22 g m-2 d-1 but can be
as high as 55 g m-2 d-1
For C3 plants only 13 g m-2 d-1
Napier
0
900
240 litres per kg of aerial biomass
Almost half of that for sugar beet
and other C3 plants
Soybeans
600
500
400
300
200
100
0
Copyright © 2007
Alfafa
700
By F.C. Botha South Africa, ISSCT 2007
Oats
CANE
Sugarcane Water Use Efficiency
Kg water Kg-1 biomass
800
Potatoes
Wheat
Sugar beet
Maize
Sorghum
Sugarcane
Mitr Phol Sugarcane Research Center Co. Ltd.
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Mitr Phol Sugarcane Research Center Co. Ltd.
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Mitr Phol Sugarcane Research Center Co. Ltd.
Ratio of energy use: production
1
1.3
Reduce CO2 emission 22%
1
8
Reduce CO2 emission 56%
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Mitr Phol Sugarcane Research Center Co. Ltd.
Energy yield of various crops and land requirement of 25%
petroleum replacement in transportation
Yield GJ / ha
% Global Arable Land
Palm oil
157
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Sugar Cane
122
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Sugar beet
105
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Jatropha
63
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Corn
63
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Wheat
52
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Rapeseed
38
47
Sunflower
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57
Barley
23
78
Soybean
17
103
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Green Cane Harvesting
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Mitr Phol Sugarcane Research Center Co. Ltd.
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Outline
Mitr Phol Introduction
Climate Change : Sugarcane’s Roles
Business Integration
Conclusion
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AGRICULTURAL INDUSTRY
CANE
The raw material for the sugar
SUGAR INDUSTRY
industry, SUGARCANE
is a matter
of concern to all the millers
SUGAR
FOOD MANUFACTURING
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Sugarcane
Leaves
8-9%
Stalk
80 - 85 %
Top
10 - 15 %
1 Ton of cane
Sugar
105-110 Kg
Food, Drink
Molasses
50-60 Kg
Ethanol
MSG yeast
feeding
Water
500-510 Kg
Stream,
Process,
Waste
Bagasse
270-290 Kg
Most. 50-52 %
Filter mud
28-40 Kg.
Most. 70-72 %
Fuel, Pulp,
Particle board
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Bagasse
270-290 Kg
Most. 50-52 %
Filter mud
28-40 Kg.
Most. 70-72 %
Fuel, Pulp,
Particle board
Compost/organic
Fertilizer
8-9 % Excess
Land fill and Soil improvement
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MP Particle Board Co.,Ltd.
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- Utilization of excess bagasse 250,000 Tons/year
- Indirectly protect environment
(reduced DEFORESTATION > 500 ha/year)
- Capacity 90,000 Cu.m/year (2 million pieces)
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Mitr Phol Sugarcane Research Center Co. Ltd.
BIO-ENERGY is the next step
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Bio-Energy Electricity from Biomass……
Renewable Energy for Communities
The company decided to invest in biomass power
business utilizing bagasse leftover from crushing, cane
leaves, hay, rice husks and other agricultural waste as
fuels to generate steam and electricity.
2002
• The Dan Chang Bio-Energy Co., Ltd., 53 MW
• The Phu Kieo Bio-Energy Co., Ltd. 65 MW
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Phu Khieo Bio Energy Co.Ltd.,
Mitr Phol Sugarcane Research Center Co. Ltd.
Green Energy for a Clean World
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Petro Green
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Registered:
Location:
Productivity:
August 30, 2004
2 provinces
in Northeast of Thailand
200,000 liters / day / plant
Total of 400,000 liters per day
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The production and use of ethanol helps reduce the
production of green house gases and helps eliminate the
need for the hazardous MTBE as additive to gasoline.
The production of ethanol increases the value addition
from the use of cane juice and molasses
The production of ethanol increases income of farmers
producing raw materials, such as sugarcane, and other
appropriate farm produce. It also helps reduce the need
for oil imports.
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Mitr Phol Sugarcane Research Center Co. Ltd.
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•
•
Outline
Mitr Phol Introduction
Climate Change : Sugarcane’s Roles
Business Integration
Conclusion
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CONCEPT OF SUGARCANE ULTILIZATION
Conventional sugar mill
New cane factory
ใหม่
Compost
By-product
Ethanol
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AGRICULTURAL INDUSTRY
CANE
The raw material for the sugar
SUGAR INDUSTRY
industry, SUGARCANE
is a matter
of concern to all the millers
SUGAR
ENERGY
FOOD and ENEGRY
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Block 1
41 MW
Phukhieo Bio-energy
Block 3
24 MW
Bagasse
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Petrogreen
Phu Khieo Bio Energy
Sugar Factory
MP Particle Board
MP R&D.
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Mitr Phol’s Business Conclusion
• Started as a simple sugar factory
• Moved from energy self-sufficiency to the
concept co-generation by saving energy and
managing feed stock.
• Concern over global climate change coupled
with sound business rationale led to expansion of
the idea into BIO-ENERGY (ethanol plants) by
making use of feed stocks from sugar which
reduces carbon dioxide and green house gas
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Mitr Phol Sugarcane Research Center Co. Ltd.
[email protected]
Mitr Phol Sugarcane Research Center Co. Ltd.
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