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Ensuring Product Quality in Gene
Transfer Clinical Trials
Stephanie Simek Ph.D.
Division of Cellular and Gene Therapies
OTRR/CBER/FDA
March 21, 2001
Regulation of Biological Products
Based on Sound Science, Law and Public
Health Impact
Review
Policy
Research
Surveillance
Compliance
Regulations for Biological Products
Title 21, Code of Federal Regulations
Part
312 - Investigational New Drugs (INDs) and
Part 314 - New Drug Application (NDA)
Part 25 - Environmental Assessments
Part 201, 202 - Labeling & Advertising
Parts 210, 211 -Current Good Manufacturing
Products (cGMPs) (FD&C Act)
Parts 610 - General Biological Product Standards
(PHS Act)
Guidance Documents
Application of Current Statutory Authorities to Cell And Gene Therapy
Products, Federal register/Vol. 58,No.1997/Oct. 14, 1993.
Guidance for Human Somatic Cell Therapy and Gene Therapy. CBER.
March 1998.
PTC in the Characterization of Cell Lines Used to Produce Biologicals,
1993. 58 FR 42974.
ICH: Guidance on Viral Safety Evaluation of Biotechnology Products
Derived from Cell Lines of Human or Animal Origin, FR. Sept. 24,
1998, Vol. 63, No. 185.
Guidance for Industry: Stability Testing of Drug Substances and Drug
Products, (Draft Guidance), CBER, June 1998.
How to Ensure Product Quality
Components
used in Product Manufacture
Product Testing and Characterization
Control of Manufacturing Process
cGMP Practices
In process controls
DEFINITION
Gene Therapy: The administration of
genetic material to modify or manipulate
the expression of a gene product or to alter
the biological properties of living cells for
therapeutic use. Cells may be modified ex
vivo for subsequent administration to the
subject or altered in vivo by gene therapy
products given directly to the subject.
Stages in Product Development
IND
Pre-IND
Phase I
Phase II
Phase III
Product
License
Phase IV
Step-wise Approach to Application
of Regulatory Requirements
Full characterization
21 CFR 610
Full GMP
21 CFR 210, 211
Phase III
Phase II
Phase I
Preclinical
QA &QC, Clinical Monitoring Program
Prior to Phase I : need product safety testing and basic characterization info
Components Used in Manufacture
of Product
Vector
Cells
allogeneic
Cell
& autologous cell components
Bank System
master
cell bank/working cell bank
master viral bank/working viral bank
Ancillary
growth
Product/Reagents
factors, cytokines, MoAb
Vector
Description,
history,
and detailed derivation of construct
Vector diagram
Sequence analysis
Cells
Autologous
and allogeneic cells
Source
(tissue and cell type)
Collection procedure
Donor screening
allogeneic-
use blood banking criteria
autologous- don’t increase viral load
or spread adventitious virus
Master Cell Bank
Safety
Testing
Sterility
Mycoplasma
Adventitious
in
Virus
vitro and in vivo virus
bovine and porcine viruses
human cell lines: EBV, HBV, HCV, CMV,
HIV 1&2, HTLV 1 & 2, B19, (others)
Master Cell Bank (cont.)
Characterization
Karyology/Morphology
Isoenzyme
Tumorgenicity
Other
Viability
Working Cell Bank
Safety
Sterility
Mycoplasma
In vitro Adventitious virus
Characterization
Isoenzyme
Morphology
Master Virus Bank
Safety
Testing
Sterility
Mycoplasma
Adventitious
in
Virus
vitro and in vivo virus
bovine and porcine viruses
human viruses: EBV, HBV, HCV, CMV,
HIV 1&2, HTLV 1 & 2, B19, (others)
murine -MAP
RCV
Master Virus Bank
Characterization
Identity
sequence of vector & restriction map
Activity
/Expression
transgene specific protein expression
other
Titer
Other Reagents Used During
Manufacture
Tabulation
of reagents used
Final
concentration
Vendor
Source (human, bovine, etc.)
Licensed product, clinical grade, reagent grade
Certificates of Analysis, cross reference letter
Qualification
program
Product Manufacturing
Vector
Production/Purification
Ex Vivo Modified Cells
method
of collection/processing
ex vivo modification procedure
other modifications (irradiation)
final harvest
Product Manufacturing (cont.)
Formulation
formulation
of Final Product
buffer
excipients
vector
concentration/cell density
storage
Final Product Testing
Requirements
Demonstration
of product
safety
Assessment of product
characterization
Maintenance of product lot
consistency
Final Product: Safety
Sterility
Mycoplasma
Endotoxin/Pyrogenicity
Adventitious
In
vitro virus
RCV
Virus
Final Product: Characterization
Identity
restriction
map, structural characterization
Activity
transgene
specific
Titer
Purity
cell
substrate DNA, RNA, & protein
Final Product Characterization
(cont)
Potency
required
by phase II
Stability
Development
of Lot Release
Specifications
Control of Manufacturing
Process
Cell
bank characterization
Master viral bank characterization
Final product characterization
Lot release tests and specifications
Ancillary products
Current Good Manufacturing
Practices (cGMP)
Definition
A set of current, scientifically sound methods,
practices or principles that are implemented
and documented during product development
and production to ensure consistent
manufacture of safe, pure and potent products
Applies
to both the manufacturing process
and the facilities
Ex Vivo Transduced CD34+ Cells
Expressing HSV tk
Anti-CD34+
MoAB
PBSC
CD34+
Selection
Retroviral Viral
vector
CD34+ transduction
Growth factors
Flt-3,
CSF,
Fibronectin
CD34+
expressing HSV tk
Summary
Step-wise Approach
to Regulatory
Requirements
Safety Testing Requirements
Control of Manufacturing Process
cGMP Practices
Ensure a safe and Quality Product
CBER INFORMATION
FAX: 301-827-3844
or 1-888-CBER-FAX
PHONE: 301-827-1800
http://www.fda.gov/cber/
E-mail: [email protected]
[email protected]