Transcript Hi-Carbon 2012

January 2012
Pogniworld Co., Ltd.
Contents
1.What is Hi-Carbon?
2.Installation
3.Part Name & Tools
4.Installation Progress
 Check to Floor or Wall
 Cleaning to Floor
 Cut Hi-Carbon
 Install insulation Material
 Install Hi-Carbon Sheet
 Hi-Carbon insulation test
 Power Supply Joint
 Temperature Control Unit Installation
 Power Supply to Control Unit
 Check to operate Hi-Carbon
 Installation Deco Tile or Carpet
5. Frequent Ask
6. Case Study & Test
1. What is Hi-Carbon?
1. What is Hi-Carbon?
■ What is Hi-Carbon?
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The Hi-Carbon made with carbon fiber fabric, which product are heating system from carbon fiber fabric.
The Hi-Carbon is big different with current copper film heating system or electronic heating board, which
are overcome many problems from current products.
The Hi-carbon can be use then normal Floor heating system and can reduce heating cost from gas
heating or electronic heating system.
The Hi-carbon overcome to system problems for copper heating film and reduced heating temperature
difference within 2 degree Celsius. Also, The Hi-Carbon heat room temperature by heated radiation air from
carbon coated fabric film.
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250W/h per 1m² maximum and average usage power are 110W/h per 1m².
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The Hi-carbon need just 2 or 5 minute for desired temperature and part heating possible.
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The Hi-carbon thickness are only 1mm thickness carbon coated fabric and can be use
permanent(long time) usage with safety.
If Hi-Carbon makes problems from small part, The repair is very easy and very economic maintenance
cost.
1. What is Hi-Carbon?
■ Merits of Hi-Carbon
 Low installation cost then normal gas heating boiler system
Efficient
 Particle Heating possible
 Reduce Desire Heating Time & Reduce heating cost
Heating Control
Easy Installation
Safety
Permanent
 Heating Temperature Difference are only 2 Degree Celsius
 Installation from current floor heating or wall heating.
(Less then 6mm thickness includes insulation)
 Can not broken by Carbon Coated Fiber,
If pin whole damage or damage part founded from Hi-carbon,
The user can be repair with part repair.
 Hi-Carbon sheet are very strong from damage and coating
PET. Can use permanent or long time usage.
1. What is Hi-Carbon?
■ Hi-Carbon Application
House & Office
Farm
* Convection & Radiation
* Easy Application for others
▪ In Vegetable Farm
- hastening seed germination
- Drying Fruit & vegetable
▪ In Agriculture
- Heating Floor & Wall for Pork,
Beef farm in winter season.
▪ Heating Pad for Body
▪ Sauna for House
▪ Heating Carpet
▪ Heating Bed
▪ Heating Seat for Car
** BY SPECIAL SIZE ORDER
PRODUCTION
* Substitute for Boiler, Heater etc
▪ Office
 House
 Pat House
 Pension, Steel House
▪ Factory Heating
Industrial Use
(for protection pipe in winter
season)
Others
■ Church, Temple
■ Hotel, Studio
■ Hospital
■ Sauna
■ Restaurant
■ House
■ Dry crops
1. What is Hi-Carbon?
■ Hi-Carbon Structure
Hi-Carbon Thickness: 1mm
Copper Plate(100%)
Supply Electronic
Power
Coated Carbon Fiber
1050mm/550mm
Step 1: 100% pure cotton fabric
Step 2: carbon absorption / put on a copper plate
Step 3: polypropylene coating (complete product)
PET poly ethylene
Coating
(Top/Bottom)
1. What is Hi-Carbon?
■ Hi-Carbon Roll Image
■ Hi-Carbon Illustration
1. What is Hi-Carbon?
■ Hi-Carbon Specification
Product
Name
wide
1450mm
PET
1050mm
550mm
Length
(Unit/Roll)
(Roll)
30m
30kg
50m
Weight
31kg
Thick-ness
Required Electronic
Power (WH / m²)
MAX
1mm
270 WH
AVERAGE
130 WH
Heating
Temperature
(Surface)
40 - 45°C
Remark
For Heating
House(normal)
16kg
*Under 220Voltage
 Ingredient for Hi-Carbon
- 100% Cotton Fiber
- Pure 99.9% Copper Plate
- Carbon Blend & Other ingredient mix
- PET/LLDPE Sheet
 Hi-Carbon Shape ; Carbon Coated Sheet with copper plate
- Copper Plate; Supply electronic power to Carbon Coated Fiber through by Copper plate in edge.
- Carbon Coated Fiber; Heating & Basic Heating Temperature Control by Coated Carbon Thickness
- PET/PVC/TPU etc Laminating coat possible by USAGE.
1. What is Hi-Carbon?
■ Required Electricity
Size
Contract
Demand
1 m²
Consumed
electric
power(Average)
240w
■ Power consumption & Charge
110w
Remarks
Average general circumstances
The power consumption can be
fluctuated by the use of space
*3.3m² average power consumption 363w/h (maximum 790w/h)
Heating area
Contract Demand
Consumed electric
power
Electric Fee
33m²
7.5Kw
1,089Kw
\84,833
 General : Winter \77.9/KW/h(VAT is excluded) – August 2011
 33m² : \77.9 * 1,089= \84,833
Formula of general electric charge
- Electric charge = (base rate) + (the use of electricity X charge by season)
(The base rate is not included, because we pay base rate every month.)
The base rate can be fluctuated if the electric power for Hi-carbon is added.
1. What is Hi-Carbon?
■ Price by heating system
*Electric fee by each application (33m²/day, 10hours/30days)
*3.3m² Average power consumption 363W (Maximum 750W/h)
Aria
Contract
Demand
Power
Consumption
Application
Unit price(Winter)
General
77.9/KWh
\84,833
Educational
73.4/KWh
\79,933
33m²
7.5KW
Electric Fee
1,089KW
Industrial
64.8/KWh
\67,840
Agricultural
36.4/KWh
\39,640
 General electricity: Under 1,000KW Contract demand(low voltage)
 Educational: Certificate of educational facilities by the law, child care facility by the law, library, museum
 Industrial: Under 300KW Contract demand(low voltage)
 Agricultural: Cultivation, marine products farming, drying crops and marine products, store at a low temperature
 Formula of general electric charge
- Electric charge = (base rate) + (the use of electricity X charge by season)
(The base rate is not included, because we pay base rate every month.)
The base rate can be fluctuated if the electric power for Hi-carbon is added.
1. What is Hi-Carbon?
Other heating
• Comparing the charge of 33m² by each heating system in July, 2011
(Charge can be different by environment)
Classification
For
Electricity
Contract
Demand
Power Consumption
Charge/month
Film heater(3.3m² 400w/h)
33m²
8.7Kw
1,200Kw
\93,480
Electric panel(3.3m² 520w/h)
33m²
11.3Kw
1,560Kw
\121,514
Classification
For
Boiler
Area
Area
Unit price
Consumption/month
Charge/month
Gas
33m²
\829.13
130㎥
\107,787
Kerosene
33m²
\1,384
183L (6.1L/day)
\253,272
Source of charge : Gas – Seoul, General sales
Kerosene – Korea Petroleum Association
* Cost saving effect of 20% ~ 60%
comparing other heating system
* Additional 15% ~ 50% cost reduction by installation
of Education facilities, religious facilities,
and agricultural electricity
1. What is Hi-Carbon?
■ The pros and cons by heating system
Heating System
Hi-Carbon
Electric panel
Film sheet
Boiler(gas/kerosene)
Thermal efficiency
High
Middle
High
Middle
Installation
Easy
Easy
Easy
Complicated
Installation Expense
Well-priced
Low price
Low price
High price
Environmental-friendly
Eco-friendly
Non eco friendly
Eco-friendly
Non eco friendly
Harmful to human
Harmless
Harmful
(electromagnetic wave)
Harmless
Harmless
Maintenance
Easy
Complicated
Easy
Complicated
Safety
Safe
Danger
Danger
Safe
Durability
Semi permanent
Short lived
Short lived
Average
• Hi-Carbon is the new technology product which is good at thermal efficiency
and installation.
• Hi-Carbon is the well-being product which is eco-friendly and good for the
health with radiant heat.
• Hi-Carbon is the next generation heating product which has excellent safety
and durability.
1. What is Hi-Carbon?
■ Comparison with other products / In Korean market
Article
Total cost
exclude
Installation
(MSRP)
Distribution
System
Electronic
Usage cost
(month)
expected life
span
Durability
Difference of
Heating
Temperature
Installation
Target
Temperature
Time
Safety
Hi Carbon
KRW 30,000/ per 1㎡
ABT U$ 28.00/per 1㎡
• Insulating material, protect Material,
Temperature controller includes
• Same Price in Nationwide Korea
Copper Heating Film
KRW 21,000~36,000/ per1㎡
ABT U$ 19~U$33/ per1㎡
* Price Competition by Many
manufacturer.
*Insulating material, protect Material,
Temperature controller includes
ABT price KRW 70,000 ~120,000/ per
3.3㎡
Electronic Heating Panel
KRW 18,000~31,000/ per 1㎡
ABT U$17 ~U$ 29/ per1㎡
*Different Floor level by panel
installation.
*Excludes Controller.
•Includes Controller, Insulation
Cost KRW 60,000~ 100,000/ per 3.3㎡
• Many manufacturer and Price
Competition.
• Detected radio wave and harmful to
body
Production & Distribution by Hi-Carbon
 Same Price for Agent in Nationwide
Korea
Many factory product competition by
price / Different price by every brand
KRW 84,833(month)
ABT US$ 79 (month)
KEW 93,480(month)
ABT US$ 87 (month)
KRW 121,514(month)
ABT US$ 113(month)
Permanent Or Long Life Span
Average 2 years Usage
Average 2 years usage
• flexibility by itself + direct connect with
Copper Plate + PET coating = Prevent
shortage and strong → Long Term usage
• blazing fire and shortage copper
heating plate. → Heating Power drop,
re-installation film in 3 or 4 years.
• steel panel corrosion by moisture
• Heating copper plate shortage
• Heating for all of surface by coated
carbon fiber.
• Heating Material density difference
① exfoliation by spot heating
② Short Product Life
• Temperature difference by heating
copper plate and other plate.
• copper heating plate shortage & reinstallation required in 3~5 years later
• Convenience : easy installation to every
place.
• Difficult Installation; Pre-Production
by accurate dimension size and
installation.
• Difficult Installation by FIXED panel
dimension.
Less then 2~3 minute
Less then 3~5 minute
Less then 3~5 minute
Safety Products
Not Safe by exfoliation by spot heating
lack of stability plate Heating Method
• less than 2 Degree Celsius .
Remark
10 × 3.3㎡
×10hour per
day×30days
2. Installation System
2. Installation System
Distance from wall 5 ~ 10cm
Decoration Material
Building Wall
Hemp Protection material1.5mm
Hi-Carbon 1mm
Floor
Insulation Material : DH 5mm
■ Standard Installation System (Maximize Heating Power Save)
Deco Tile,
Capet,
Wood tile
Protection material
Hi-Carbon
Insulation Material
Floor or Wall
2. Installation System
■ Hi-Carbon Installation (sample)
Arrange the Hi-Carbon
Voltage thermostat
Sensor of temperature
Thermostat
2. Installation System
■ Hi-Carbon Dimension and plan
Plane figure
Sectional view
Heating
Copper plate
Non heating
Working drawing
Thermostat
3. Part Name & Tools
3. Part Name & Tools
■ For safe installation, Hi-Carbon supply parts & tools to distributors
Section
Part
TOOL
NO.
Product Description
Specification
1
controller
4kw
2
Power code
2.5 SQ x 3C
3
Anti Heat Wire
2.5 SQ
4
Gum Tape
3cm x 110cm
5
friction Tape
9m
6
Joint Sleeve
5.5SQ , 3.5SQ
7
Tube
2SQ
8
Joint Union Tool
Small
9
Wire Stripper
Medium
10
screwdriver
Medium
11
Glue Gun
Medium
12
cutting nippers
Medium
13
Roll Steel Measure
1.5 M
14
tape measure
5 ~ 7.5 M
15
Cutter Knife
Medium
16
scissors
Medium
17
Temperature
Measurement
± 1℃
18
electrical measurement
0 ~ 500V
Measurement
Remarks
Cutting Line Finish by tape
3. Part Name & Tools
■ Parts
1. Controller
2. Power cord
3. Anti Heat Wire
4. Gum Tape
6. Joint Sleeve
5. Insulation Tape
7. Tube
* PVC tape
* Joint Union Tool
3. Part Name & Tools
■ Tools
9. Wire Stripper
8. Joint Rivet Union Tool
*Ground Wire
10. screwdriver
*Ring terminal
*Eye Rivet
11. Glue Gun
13. Steel Measure
12. cutting nippers
3. Part Name & Tools
■ Tools
14. Roll Steel Measure
15. Cutter
■ Measurement Tools
17. Temperature
Measurement
Temperature measurement
16. scissors
* Radio wave measurement
18. electrical
measurement
3. Part Name & Tools
■ Others
*OPP Tape
* duplex Tape
* Friction Tape
* Roller for cutting
*Sensor wire
*Sensor
4. Installation Progress
4. Installation Progress
Check to Floor or Wall
Power Supply Joint
Cleaning to Floor
Temperature Control
Unit Installation
Cut & Install
insulation Material
Power Supply to
Control Unit
Hi-Carbon Cutting
Check to operate
Hi-Carbon(Safe Heating)
Hi-Carbon Installation
Check to operate
Hi-Carbon/Test Drive
Insulation Hi-Carbon
by Taping
Installation Deco
Tile or Carpet
4. Installation Progress
■ Check to floor or wall / Pre Checking Point
Details
Visit to Built Place
Electronic Power & Power
supply Unit check
Contract
Ready for Installation
Others
Details
Remarks
Actual Measurement for Built Place
Blueprint
Electronic Power Check
Additional Electronic Power Estimation
Power Supply Unit Check
wall outlet point.
Electronic power supply.
Contract with customer
Pre-Notice for installation date
Commitment for
finished floor tile etc
Efficient Installation for Hi-Carbon
Ready for part and tools, insulation, Hi-Carbon
sheet.
Refer to Blue Print.
Refer to furniture point.
SAFTEY INSTALLATION
KEEP ON INSTALLATION PROGRESS
CHECK TO OPERATING AFTER INSTALLATION
CHECK TO SAFTEY FIRST
4. Installation Progress
■ Check to floor or wall
1st Cleaning Floor
2nd Leveling Floor
•Floor Leveling
Check
3rd Vacuum Cleaning
• Other Material Cleaning
from 2nd leveling
Floor progress
Finish & Check
•Check to moisture
•Final check before
installation
 Floor Leveling & Floor Moisture Checking’s are very Important for safety HiCarbon Installation, which will be extend product life.
4. Installation Progress
■ Cut & Install insulation material
Actual Measurement
for Built Place
By Roll Steel
measurement
Cut & Pre-Check
By Cutter &
SteelMeasurement
insulation Material vs Actual size
Bonding Insulation
duplex Tape
&
Bonding Agent
Taping Insulation Edge
By PVC Tape
Insulation Installation Finnish
Taping Insulation Edge check
Cleaning Surface
Surface of Insulation
4. Installation Progress
■ Hi-Carbon Cutting
 Actual Measurement by roll steel measurement
 By Actual Size, Pre-Check to various wide Hi-Carbon (550mm, 1,050mm, 1,450mm)
 Distance 10~15cm from Wall (Wire Line)
 Hi-Carbon Cutting includes pile up size (No carbon fiber part in edge)
 Actual Size Cutting and Pre-Installation on Floor or Wall
※ Do not cutting as followed, Fire Risk
Heating Part by Hi-Carbon
No Carbon Fiber Part
(Do not pile up copper plate)
Copper Plate for Power Supply
4. Installation Progress
■ Hi-Carbon Installation
 Copper Plate Union by Joint Rivet Union Tool and Rivet
(fasten with rivets and check joint point)
 Installation for Hi-Carbon
 Distance 10~15 CM from Wall (Electronic Wire Line)
 No carbon fiber part pile up
 Friction Tape joint on pile up line
Joint
Rivet
Union
Tool
Rivet
Do Not pile up for copper plate
4. Installation Progress
■ Hi-Carbon Insulation by Taping (Cutting Edge & Wide Edge)
 Hi-Carbon Insulation Taping in cutting edge
 Checking Insulation and confirm
 Checking Rivet Fasten, Ground Wire Fasten with Rivet ->Loosen Join Rivet can makes
spark fire and damage to Hi-Carbon
Insulation Progress with
Tape
Distance From wall to
10~15 CM
4. Installation Progress
■ Electronic Power Supply
Temperature
Controller
+
-
-
+
+
-
-
+
Copper
Plate
 Join Rivet with Electronic Wire ( By wire color +/-)
 Check to Anti Heat Wire and Join with Temperature Controller.
 Fixed Anti Heat Wire and Fixed Controller on Wall
4. Installation Progress
■ Temperature Control Unit Installation
 Temperature control unit installation and fix on wall
 Join Anti Heat Wire to Controller
 Join Temperature Sensor under Hi-Carbon Sheet
 Normal Temperature Controller do not exceed control capacity as 4KW or 3.5KW maximum
 Electric outlet capacity use 15A(3.3KW) exclude Industrial usage.
Temperature Sensor Wire
Sensor Installation under
Electric
Outlet
Anti Heat wire join with Controller
Hi-Carbon
4. Installation Progress
■ Power Supply to Control Unit
 Join Anti heat Wire with Temperature Controller
 Electric Power code join with Wall Outlet
 Safe Installation and Join to Wall outlet (Do not exceed electric power max capacity)
Electric power
code
Anti Heat
Wire from
Hi-Carbon
Temperature
sensor
4. Installation Progress
■ Temperature Control System – Hi-Carbon
 Specification
- HAT-400R : AC 4Kw
- HAT-200R : AC 2Kw
* Remote Controller( battery includes)
[Specification]
- AC 220V only / exposure type
- Power Supply & Sensor Connector Input Line
- Various Safe System ;
* disconnect power supply from thunderbolt, over power
* disconnect power supply over 10 hours
* Self temperature detected for Controller
- Reserve Heating Time by each 10 minute
- Film Type Temperature Sensor; thin sensor under HC
- Remote Control System; Several Controller control by
one Remoter
4. Installation Progress
 Model UTH-200
 Exposure type , 4kw
 Application : 15m² max
Choice
Model
 Model UTH-70
 Reclaim type, 4kw
 Application : 15m² max
 Model UTH-JP
 Reclaim type, 6kw
 Application : 22m² Max
 Check Control Capacity & Space
 Can change heat temperature
 Electric Supply Power : AC 85V~ AC 265V
 Check to Electric Supply Power for Built Place
4. Installation Progress
■ Intelligence Temperature Control System – Remote Control
 Intelligence Controller Model UTH-14 (14 Line control)
 1~128 Line and Communication System
 exposure type on wall
Choice
Model
Computer Control Type
1~999 Line communication System
Key-Board Operation or Touch Screen
 Control Center Temperature Control System
 Can change Heating Temperature
 Need to decide control system by Built Place
4. Installation Progress
■ Intelligent Control System
Room #1 ~ Room #128
 Wireless Control for each Controller
 14 Room temperature control
 Max 128 line control
Room #1 ~ Room #999
 Computer Control System
 Max 999 line control
4. Installation Progress
■ Office Temperature Control System
 Built Place; Private Gallery
 Built Space; 214 m²
 Controller
*MC 2Ea/ Controller 2Ea (Room controller 2Ea/ Outside Outlet 2Ea)
 MC – Intelligent Controller
Outside Outlet Unit
Hi-Carbon & Wire
Installation
(3) Hi-Carbon anti heat wire output line
(2) MC ;40A, 2EA installation
(1) Power Supply(outside building
Romm Temp
controller
4. Installation Progress
■ Church Controller
 Circuit breaker Installation
1 2
1
2
3
4
Main circuit breaker : 150A
Room#1 circuit breaker : 30A
Room#2 circuit breaker : 75A
Room#3 circuit breaker : 75A
 MC(Circuit Breaker) Install
Built Place; Church
Temp Control by 3 place
Built Space; 330 m²
Hi-Carbon required Electric
Power ; 75kwh
Room#1 : 15kwh
Room#2 : 30kwh
Room#3 : 30kwh
-Original Electric Power Supply
only 64Kwh.
-2 place heating first and 3rd place
heating in later by MC system
-Control System Cost
KRW 1,300,000 (U$1,300)
3 4
1
1
Room#1 MC : 40A
2
Room#2 MC : 60A
3
Room#3 MC : 60A
1
(Hi-Carbon Temp Control )
2 3
1
PLC Program
Electronic Power Supply Program
#1,#2,#3 Room temp control by MC
Heating and supply electric power to
2 place (#1,#2) and supply electric power
to (#2,#3) in later.
- Computer program Control System
4. Installation Progress
■ Check to operate Hi-Carbon/Test Drive
 Tool & Remain Part Clean
 Clean to all from Hi-Carbon Surface
 Cleaning by Vacuum Machine
 Check to Join Part, Hi-Carbon Surface Damage
Hi carton Surface
after Installation
Hi carton Surface
after Installation
4. Installation Progress
■ Test Operating / Hi-Carbon Protection
 Electronic Power Supply & Check circuit breaker
 Insulation test with Circuit Breaker Off by Electronic Tester.
 Check electrical Power measurement with power on
 Check High Temperature Operating with Temp controller
 Check Electrical power measurement after one hour(compare with 1st power)
 Check Hi-Carbon Surface Temperature and O.K
Hi-Carbon Protection Material Installation
DECO TILE or CARPET FINSHIED
Hi-Carbon
heating
Temperature
from
Controller
Hi-Carbon Protection
Material excise
5. Frequent Ask
5. Frequent Ask
 If built place opens from cold air, The Hi-Carbon heat to Room AIR first. Then after, Hi-Carbon
heat floor temperature by radiation heat system.
If you want to heat floor first, you can use blanket on Hi-Carbon Floor and feel floor heating
then no blanket.
 Checking cold temperature first by sensor and continue heat Hi-Carbon by controller.
 If Circuit Breaker off with Hi-Carbon Heating, Please check electronic supply power first.
(INPUT ELECTRONIC SUPPLY POWER/ KWH)
 If you use wooden tiles then DECO TILE, The heating temperature will be slow then DECO
TILE or PVC floor tile. But, The CARPET secure surface temperature and feel heat from HI
CARBON during short time.
 If customer want to finish by WOODEN TILE, The Builder must be notice for low efficient
Heating then DECO TILE or CARPET.
 The FINAL DECO TILE or CAPET installation must be careful installation, which case can be
cause cutting Hi-Carbon or damage Hi-Carbon by cutter knife.
※ If customer asks After sales service, The Builder must be QUICK RESPONSE from customer
complains for Hi-Carbon. This action will give QUALITY BRAND IMAGE for HI CABON
6. Case Study & Test
6. Case Study & Test
■ Case Study #1
 Heating Electronic Wire by loosen wiring
6. Case Study & Test
 Caution for Wiring, Riveting, Insulation Progress
Most important progress are strong fastened Wiring, Riveting, insulation test .
Also, If dielectric strength do not perfect, The Hi-Carbon heating system are very weak from Humidity.
And, It can be cause spark fire for these system. Therefore, The Fastened Wiring, Riveting, Insulation
test need to every installation step.
In office building installation, The wiring progress recommend to use for correct tools and need to
perfect insulation by tape and insulation gum.
The perfect join and insulation progress and checking every step will be extend product life and do not
need to after sale service.
If you have a any additional question, Please call or contact to Hi-Carbon.
6. Case Study & Test
■ Case Study #2
 Spark Fire by loosen wiring
Joint Unit Fasten
Insulation Taping
PVC Taping
 Joint Unit 5.5SQ/2.5Q
 Joint Union Tool
6. Case Study & Test
■ Case Study #3
 Circuit Breaker Off by Moisture attack in sensor part
6. Case Study & Test
 Temperature Sensor Installation –
If temperature Sensor installed nearby window, door location,
The controller recognize low temperature and continue supply and
heat Hi-Carbon. In this case, The Hi-Carbon can be over heat
then expected temperature and go to fire.
Also, The temperature Sensor installed nearby window, door location
that can be makes moisture by difference of temperature.
The Temperature Sensor Installation point recommend to avoid moisture,
cold air open place.
 Insulation Material
If use Styrofoam or sandwich panel by floor insulation material, HICABON Heating system can be makes hardness of Styrofoam.
The Floor Insulation Material must be installed by HEAT
RESISTANCE MATRIAL.,
The Floor Insulation material must be safe from Hi-Carbon HEATING
SYSTEM and use HEAT RESISTANCE MATRIAL.
After Service Case
6. Case Study & Test
 Finished by wooden tiles
If customer want to finished by WOODEN TILES, styrene foam use as leveling material between HiCarbon and WOODEN TILE. In this case, The styrene foam block to radiation to ROOM and big different
temperature with controller and actual surface temperature. ( Test Result ; Over 7°C different temperature)
Also, The styrene foam is very weak for heating and can makes fire with HI CABON.
If customer finished by WOODEN TILES, Please use to Anti Heat material as like a fabric or hemp
material as WOODEN TILE LEVELER.
The styrene foam is very weak for heating and can makes fire with HI CABON !!!
6. Case Study & Test
 Styrofoam for WOODEN TILE
(PICTURE)–
 Styrofoam Leveler
 Normal Styrofoam
Leveler Claims with
Hi-Carbon
HEATING SYSTEM
6. Case Study & Test
■ Case Study #4
 DECO PVC TILE case –
The builder must be check to maximum heating temperature for DECO TILE SPECIFICATION.
Also, The BOND AGENT, Hi-Carbon Protection Material should be safe from HIGH TEMPERATURE
with heating.
If PVC DECO TILE and BOND AGENT do not resistant from Hi-Carbon HEATING TEMPERATURE,
The DECO TILE can be separate from Hi-Carbon HEATING SYSTEM or Shrink each tiles by HEAT.
If you use PVC DECO TILE and BOND AGENT, PVC protection material,
First, The PVC protection material cut each 2 ~3 meter size and distance 2~3mm each cutting
protection material by length side. Also, Another wide side protection material recommends 5mm
distance installation.
It will be protect to separate for PVC DECO TILE as finished floor products.
Second, The PVC DECO TILE and BOND AGENT should be use HEAT RESISTANT PRODUCT and
need to pre-check from Hi-Carbon HEATING SYSTEM.
If you installed PVC DECO TILE in cold weather, The DECO TILE need to small distance for each
deco tile.
Third, The BOND AGENT recommend to HEAT RESISTANCE BOND AGENT as like a urethane
2BOND agent.
*If you finished to DECO TILE on floor, We recommend Hi-Carbon protection material as like a
hemp fiber.
6. Case Study & Test
■ Case Study #5
 If you use Hi-Carbon Protection Material as plywood –
Sometimes, The builder use plywood as Hi-Carbon Protection material and join to use for
Brad Nail.
It can be damage to Hi-Carbon and makes nail hole. This will be makes problems electric
leak by room moisture and circuit breaker off.
If you use plywood as Hi-Carbon PROTECTION MATERIAL, The insulation test should be
pre-tested with power supply off status. (By Voltage Insulation tester)
If test record are less then 1 MΩ(electric leak problems), The builder must be check to HiCarbon SURFACE DAMAGE, FASENED WIRE for insulation system.
6. Case Study & Test
 Actual Case Picture – plywood protection material with Hi-Carbon
Brad Nail in Hi-Carbon
SHEET
Brand Nail caused
electric leak
Need to distance Hi-Carbon from Wall
6. Case Study & Test
■ Case Study #6
 Static electricity Detect Case
Many of heating sheet can detect static electricity during usage, The
Humidity condition increase this matter.
For improvement this problems, The electric leak and Ground wire
progress need to HI-CARBON HEATING SYSTEM INSTALLATION.
The HI-CARBON HEATING SHEET passed to insulation test under
3,000 voltage over.
Aluminum ground wire plate
 Improvement Method for Ground Wire
It can be prevent by perfect insulation and ground wire installation.
If aluminum foil plate installed on floor (under floor insulation material)
and connect with controller electric power supply wire.
 Others
Sometimes, The floor still wet by raining or earlier installation before
firmed floor concrete. In this case, The HI-CARBON heating system makes
humidity with heating temperature and opens to electric leak condition.
Connect with electric wire
All of HI-CARBON HEATING SYSTEM installation must be installed by
installation manual with checking every step.
Installation ground wire
6. Case Study & Test
■ High temperature heating test
Current Heating Film




Hi-Carbon FILM Sheet
Test Goal; Safety confirmation by High Heat Temperature
Test Condition; Thickness Blanket Cover with both film and sheet.
Test temp & time; 100°C / over 8 hours
Test Result
- Current Heating Film: Extremely Shrink film and separate film and copper heating coil.
- Hi-Carbon FILM Sheet: Keep on same quality and shape, Not found any separation.
6. Case Study & Test
■ Temperature difference test
 Test Goal
Temperature difference
on 2 points
 Test Condition
Check Surface temp per
each 10 sec/ 30min checks
 Room Temperature25°C
 Tester Model
CENTER 306
(-200°C~1370°C)
T1
T2
Temperature
Test Method
Set up temp sensor on
2 point floor surface
Hi-Carbon
The Time Required
Current Heating Film
T1
T2
Temperature
 TEST RESULT
-Hi-Carbon TEMP DIFFERENCE; 0.2℃/Min ~ 0.7℃/Max
All carbon coated sheet heating and same temp checked
-CURRENT HEATING FLIM TEMP DIFFERNCE : 2.2℃/Min~17℃/MAX
Heating Line only heat and TEMP difference by point.
The Time Required
Thank you!!