Transcript Airport Facility Electrical Design and Management

New Bangkok
International Airport
(NBIA)
…designed for reliability and lowest total cost
© 2002 Eaton Corporation. All rights reserved.
Agenda
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Who is Cutler-Hammer?
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Airport Experience
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Summary of airports we have helped build
Review of Power Management System
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Brief History of Eaton and Westinghouse
Hardware (meters, trip units, protective relays)
Network (protocols, layout, performance calculations)
Software (PowerNet)
Conclusions
Agenda

Who is Cutler-Hammer?


Airport Experience

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Summary of airports we have helped build
Review of Power Management System
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Brief History of Eaton and Westinghouse
Hardware (meters, trip units, protective relays)
Network (protocols, layout, performance calculations)
Software (PowerNet)
Conclusions
Eaton
• $8 billion global diversified
Industrial company
• Headquartered in Cleveland,Ohio
• Web site: www.eaton.com
• 59,000 Employees
• 195 Manufacturing Sites
• 24 Countries
Major Markets
Industrial
Vehicle
Construction
Commercial
Aerospace
Eaton – Our Businesses
Automotive - $1.8 billion partner to the worldwide passenger car and
light-truck industry.
Fluid Power - Worldwide leader in the designing, manufacturing and
marketing of a comprehensive line of reliable, high-efficiency hydraulic
systems and components. Aerospace is key customer.
Industrial and Commercial Controls (Cutler-Hammer) - Global
leader in power distribution components, assemblies and services to
Commercial, Industrial, OEM and Retail markets.
Truck - Leader in the designing, manufacturing and marketing of
drivetrain systems and components for medium-duty and heavy-duty
commercial vehicles on the American continents.
C-H and Westinghouse, 200+ Years of History
Sales:
Westinghouse
DCBU
1886
Cutler-Hammer
1892
$2.5 Billion
People: 16,000
Plants: 50 in 14
Countries
EATON
Cutler-Hammer
1994
Pittsburgh, Pennsylvania Headquarters
Product: 27 Product Lines
Power Distribution Product Examples
Circuit Breaker
Technology
VCP-W Vacuum
Circuit Breaker
IQ Metering and
Protection
IQ Energy
TM
Sentinel
SPB, Magnum Circuit
Breakers and Digitrip®
Series C® and
Digitrip®
Miniature Circuit Breakers
PowerNet
Communications System
Transfer Switches
Vacuum Interrupters
Series C® Molded Case Circuit Breakers
Power Distribution Examples (cont.)
Load Interrupter
Switchgear
Panelboards and
Switchboards
Electro/Centers
Low Voltage Magnum
Metal-Enclosed
Switchgear
VacClad-W Medium Voltage
Switchgear
TM
Ampgard® Medium
Voltage Starters
Low Voltage
Pow-R-M-S
Switchboards
Pow-R-WayIII® Low
Voltage Busway
Excitation Control
Grounding Resistors
Substation Transformers
Network
Protectors
Power Distribution Examples (cont.)
Type CH Loadcenters
CHQ
Replacement
Breakers and
Surge Arresters
Dry-Type
Distribution Transformers
Type BR Loadcenters
Temporary Power
Panels
Meter Centers
Safety Switches
AC Disconnects
Industrial Control
Transformers
Control Components Examples
PanelMate®Operator Interface
PanelMate
Sensors &
and
Limit
Switches
Sensors
Limit
Switches
PLCs
PLCs
AF Drives
IT Control
Pushbuttons
Pushbuttons
Motor Control Centers
Advantage® Motor Control
Automation
Agenda

Who is Cutler-Hammer?
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Airport Experience
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Summary of airports we have helped build
Review of Power Management System

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Brief History of Eaton and Westinghouse
Hardware (meters, trip units, protective relays)
Network (protocols, layout, performance calculations)
Software (PowerNet)
Conclusions
Airports with
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Austin – Bergstrom Intl
Baltimore Washington
Boston Logan
Buffalo Niagara International
Chicago Midway
Chicago O’Hare
Cleveland Hopkins International
Denver International
Detroit Wayne County
Houston Intercontinental
Las Vegas McCarran Intl
Louisville International
Memphis International
Miami International
and C-H
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Minneapolis St. Paul Intl
New York JFK International
Orlando International
Philadelphia International
Pittsburgh International
Seattle Tacoma
St. Louis Lambert International
Salt Lake City International
San Francisco International
Syracuse Hancock Intl
Tampa International
Tulsa International
Washington Dulles Intl
Washington Ronald Regan National
Example PowerNet Systems
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Chicago (busiest airport in US)
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Denver International
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27 million passengers (2001)
Boston Logan
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32 million passengers (2000)
Seattle/Tacoma (SeaTac)
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34 million passengers (2001)
JFK (New York)
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36 million passengers (2002)
San Francisco International
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72 million passengers (2000)
7 active runways!
24 million passengers (2002)
Philadelphia
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23 million passengers (2002)
Project – Boston Logan Upgrade
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24 Million passengers/year
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9.7 sq. km
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$12M complete electrical system
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34.5 kV Switchgear to 120V panelboards
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Ethernet Backbone Network
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Complete Power Management System
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Engineering Services
Power Management System
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Monitoring entire facility (15 kV down to 120 V)
Instant alert to electrical problems (alarm, trip,
abnormal events)
Reduced troubleshooting time (remote sites)
System capacity studies(automated data
gathering)
Predictive maintenance
Energy allocation to tenants and users of electric
power
Agenda

Who is Cutler-Hammer?


Airport Experience


Summary of airports we have helped build
Review of Power Management System




Brief History of Eaton and Westinghouse
Hardware (meters, trip units, protective relays)
Network (protocols, layout, performance calculations)
Software (PowerNet)
Conclusions
Agenda

Who is Cutler-Hammer?


Airport Experience


Summary of airports we have helped build
Review of Power Management System




Brief History of Eaton and Westinghouse
Hardware (meters, trip units, protective relays)
Network (protocols, layout, performance calculations)
Software (PowerNet)
Conclusions
Hardware Review
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Meters
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Protective Relays and Trip Units
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Communications Devices
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Lighting Control
Meters
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IQ Multipoint Energy Submeter
IQ Energy Sentinel
IQ100
IQ Power Sentinel
IQ 100 (110, 115)
IQ 200 (210)
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IQ Analyzer
ANSI C12.16 revenue accuracy
IQ 300
IQ DP 4000
IQ Analyzer (66xx series)
IQ 7000
Universal RTD Module (URTD)
IQ 7000
Protective Relays and Trip Units
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Digitrip 310
Digitrip OPTIM 520
Digitrip OPTIM 550
Digitrip OPTIM 750
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Digitrip OPTIM 1150i
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MP3000
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Adds Harmonics
Digitrip OPTIM 1050
MPCV
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Network Protector
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Motor protection
DT3000
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Feeder protection
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Current
Adds Waveform
Digitrip 910
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Digitrip OPTIM 1150
Digitrip 810
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Adds zone interlocking
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FP5000
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Feeder protection
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Current and Voltage
Communication Devices
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IPONI
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Ethernet to INCOM
NetLink
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Modbus MINT
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Ethernet to INCOM
Modbus to INCOM
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INCOM to RS-232
Local display and control for Advantage
Central Monitoring Unit (CMU)
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Advanced group display for Digitrip
Advantage Control Module (ACM)
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Modbus to INCOM
MINTII
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Group display for Digitrip
Breaker Interface Module (BIM)
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Group display for Energy Sentinels
Assemblies Electronic Monitor (AEM II)
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Advantage Starter to INCOM
Central Energy Display (CED)
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Ethernet to IQ
EMINT
WPONI
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HTTP/HTML to IQ
EPONI
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INCOM to IQ
WebPONI
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Group display for Advantage
Ethernet Gateway
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INCOM, Modbus, Profibus, etc. to
OPC/DDE
Pow-R-Command Lighting Control
Main Smart Panelboard
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Power Switching Panels
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Utilizes circuit breakers for protection and
control - minimizes space & wiring
Lighting Management Controllers
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Easy to use- automatic leap year
Voice Prompted Telephone Override (15 min –
3 hr)
Indoor Daylight Harvesting & Dimming
Outdoor 1 or 2-stage photo cell sensing
Occupancy (PIR) sensors
Historical Data Logging
Alarming
Remote Access
Astronomical clock
Up to 28 Remote
Panelboards
Agenda

Who is Cutler-Hammer?


Airport Experience


Summary of airports we have helped build
Review of Power Management System




Brief History of Eaton and Westinghouse
Hardware (meters, trip units, protective relays)
Network (protocols, layout, performance calculations)
Software (PowerNet)
Conclusions
Ethernet 10BASE-T
Ethernet Backbone
10BASE-T or fiber
Ethernet Hub
Ethernet Hub
Ethernet Hub
CAT5 cable
CAT5 cable
EPONI mounts on
the back of the IQ
Device. Ribbon
cable (supplied)
connects to IQ
Device
CAT5 cable
24V
P.S.
IQ Meter
EPONI mounts on
the back of the IQ
Device. Ribbon
cable (supplied)
connects to IQ
Device
24V
P.S.
IQ Meter
Cutler-Hammer
Panel
Cutler-Hammer
Panel
Ethernet 10BASE-T
Ethernet Backbone
10BASE-T or fiber
Ethernet Hub
Ethernet Hub
Ethernet Hub
CAT5 cable
1 twisted pair
10000 feet (3000 m)
200 devices
CAT5 cable
NetLink
or
EMINT
IQ Meter
IQ Meter
IQ Meter
Cutler-Hammer
Panel
Ethernet 10BASE-T
Ethernet Backbone
10BASE-T or fiber
Ethernet Hub
Ethernet Hub
Ethernet Hub
NetLink or
EMINT
1 twisted pair
10000 feet (3000 m)
200 devices
IPONI
CAT5 cable
IQ Meter
EPONI
IQ Meter
IQ Meter
Cutler-Hammer
Panel
Ethernet 10BASE-T
Ethernet Backbone
10BASE-T or fiber
Ethernet Hub
“Digitrip”
Trip Unit
Ethernet Hub
Ethernet Hub
CAT5 cable
CAT5 cable
NetLink
or
EMINT
1 twisted pair
10000 feet (3000 m)
200 devices
Cutler-Hammer
Panel
IQ Meter
IQ Meter
IQ Meter
Ethernet 10BASE-T
Ethernet Backbone
10BASE-T or fiber
Ethernet Hub
“Digitrip”
Trip Unit
Ethernet Hub
Ethernet Hub
CAT5 cable
CAT5 cable
NetLink
or
EMINT
1 twisted pair
10000 feet (3000 m)
200 devices
Cutler-Hammer
Panel
IQ Device
IQ Device
IQ Device
Network Component Detail
Ethernet Hub
Or
Ethernet Switch
To Airport LAN
10BASE-T
CAT 5 unshielded
Twisted pair
Ethernet to next line up
To additional groups of line ups
INCOM Network
To up to 199 additional device
IPONI
(INCOM Product Operated
Network Interface
IQ Analyzer (typical)
EMINT
(Ethernet Master INCOM
Network Translator)
Or
NetLink
SS7-1
(typical)
Substation Detail
To Airport LAN
10/100/1000 Ethernet
Twisted Pair or Fibre Optic
Detail from previous page
Ethernet LAN
Ethernet LAN
INCOM Network
INCOM Network
Belden 9463
1-pair, twisted
shielded
SS7-1
Belden 9463
1-pair, twisted
shielded
SS7-2
System PowerNet Layout
LAN continues
SS5-1
SS5-2
SS5-4
SS5-4
SS5-5
SS6-1
SS6-5
SS7-1
SS7-2
Ethernet LAN
Detail (from previous page)
SS6-2
SS6-3
SS7-3
SS7-4
SS6-4
Agenda

Who is Cutler-Hammer?


Airport Experience


Summary of airports we have helped build
Review of Power Management System




Brief History of Eaton and Westinghouse
Hardware (meters, trip units, protective relays)
Network (protocols, layout, performance calculations)
Software (PowerNet)
Conclusions
PowerNet Software Client Apps
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Monitor
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Modbus Tools
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Configure
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OPC Server
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Waveform
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DDE Server
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Trip Curve
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Graphics Integration
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Trend
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E-Bill
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Energy Trend
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Event Viewer
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Device Server
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ActiveX
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OPC
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DDE
Agenda

Who is Cutler-Hammer?


Airport Experience


Summary of airports we have helped build
Review of Power Management System




Brief History of Eaton and Westinghouse
Hardware (meters, trip units, protective relays)
Network (protocols, layout, performance calculations)
Software (PowerNet)
Conclusions
Why Cutler-Hammer?
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Airport covers large area and large number of metering
devices
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INCOM cable can extend 3048 meters (10000 feet) without
repeaters: simplifies wiring
INCOM supports hundreds devices on one twisted pair without
repeaters: excellent signal-to-noise performance.
Most available devices to select:
•
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10 meters (IQ7000, IQ Analyzer, IQ300, IQ200, IQ100, IQ Power
Sentinel, IQ Energy Sentinel, IQ Multipoint Energy Submeter,
DP4000, URD)
12 protective relays (FP5000, MP3000, DT3000, URTD, OPTIM
1150, OPTIM 1050, OPTIM 750, OPTIM 550, OPTIM 520, DT910,
DT810, MPCV)
Why Choose PowerNet? (cont.)
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Longest distance without a repeater and
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Most devices without a repeater
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Easier, less costly installation
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More reliable. Less hardware to fail and maintain.
Twisted pair supports taps, “T’s”, “Y’s”
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No competitive network supports this flexibility
More noise immune for faster, more reliable
communications
Excerpt (Page 33) from RS-485
Based Installation Manual
RS-485 and INCOM Wiring Rules
100 m
100 m
100 m
100 m
Total Cable Length  to 
= 13 x 100 m
= 1300 m

100 m
100 m
100 m
100 m

RS-485
Node
RS-485
Node
100 m
RS-485
Node
100 m
RS-485
Node
100 m
Conduit space required =
sufficient for 2 twisted pairs
RS-485
Node
100 m
Total Cable Length  to 
= 9 x 100 m
= 900 m (70% of the RS-485 system)
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100 m
100 m
100 m
100 m
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IQ
Node
IQ
Node
IQ
Node
IQ
Node
IQ
Node
Conduit space required =
sufficient for 1 twisted pairs
Speed
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Noise Immunity
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INCOM = 40 devices / second update typical
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Competitive system (Multilin Relays) = 4 devices / second typical
INCOM vs Multilin Example
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10 times faster
“Real World” systems perform differently than “bench top”
tests
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Competitive system experience retries due to reflections
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More retries due to electrical noise
•
INCOM much more noise immune
Other Questions?