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An Environmental Improvement Program
For Incentive Based Recycling
The Trash Masters
Zach Leatherman
Travis Stubbendeck
Tom Yarmer
Contents
1
2
3
4
5
6
7
8
System Overview
Design Objectives
Technical Overview
Assumptions and Limitations
Testing
Cost
Status
Future Options
1.0
System Overview
139 Million Americans
50% Take Advantage
1/3 of eligible material
Existing Recycling Programs:
Single Stream
Pay as You Throw (PAYT)
1.1
System Overview
Consumer
Recyclables
Return
Incentive $$$
Determine
Value
RFID Tagged
Bin
Collection
Vehicle
Weigh
Material
Preliminary
Sort
1.2
System Overview
Four Specific Modules
ID Module: Receptacle identification
Sort Module: Preliminary sorting of materials
Weight Module: weigh sorted material
Comm. Module: software and hardware for
communication and storage of data,
including the web site.
1.3
System Overview
Benefits to:
Collection Agencies
Consumer
Municipalities
2.0
Design Objectives
Guidelines in which the project must
adhere to properly fit the specifications.
Accuracy
Usability
Adaptability
2.1
Design Objectives
Accuracy
RFID: Tags must be read accurately to
properly identify each consumer.
Conveyor Belt: Must have a high level of
accuracy to ensure the weights of various
materials for proper incentive.
Weight Sensor: Needs to be precise so that
a proper amount of money is refunded to
each consumer.
2.2
Design Objectives
Usability
Weight Sensor Automation: The sensor are
automatically monitored so that the data is
logged without the collection agent being
required to interact with it.
Wireless Transfer: The Ebox automatically
upload all of the collected data to the central
server.
2.3
Design Objectives
Adaptability
RFID Tagged Receptacles: The ability to reuse existing curbside receptacles by just
placing an RFID tag on them.
Web Interface: Customer web interface can
easily be changed to each company’s
needs.
Collection Vehicles: Existing collection
vehicles to be outfitted with a conveyor belt.
3.0
Technical Overview
Overview
Conveyor Belt
Small work of art
Neoprene 10 inches wide
4, 3inch diameter PVC pipes
1/15 horsepower motor
Geared slower
Magnetic Head Pulley
Magnetic
Head Pulley
Legend
Ferrous Material
Non-Ferrous Material
RFID Reader
PCProx from RFIdeas
Connected to EBox through USB
1 to 3 inch range
LED mounted on top to ensure tag is
read every time
Trash Receptacles could be designed to
ensure tag is read
Mobile Unit / EBox
Runs Mobile Control program
Windows CE
Program written in C#
Microsoft SQL Server
32MB of Flash memory
Headless
HandyBoard
6811 Microcontroller system
Used for analog to 8-bit digital conversion
Runs simple program that continuously
reads weight from 2 load cells
Outputs through RS232 Serial port
Central Server
Receives data from EBox through
802.11G Wireless signal
Microsoft Windows XP
Microsoft SQL Server Express
Apache Server
Runs web interface and billing system
4.0 Assumptions and
Limitations
Small Scale
Conveyor belt 1/3 width as in collection
vehicle
Magnets could be bigger or stronger for
better seperation.
RFID Reader
Could be at 100% accuracy with controlled
lifting mechanism from the collection vehicle
(assuming lifting mechanism comes
standard with vehicle)
4.1 Assumptions and
Limitations
Cost
The cost might not be viewed as worthwhile without
government or city subsidizing our recycling efforts.
This argument remains valid due to energy saved
from recycling vs. making new material
Aluminum
Eddy currents: This process may be utilized postferrous seperation. But, has not yet been
implemented in the Recycle Nation program.
5.0
Separation Testing
A
B C D E
D, E. Dog Food (1.6 oz)
C. Generic (1.2 oz)
B. Chicken of the Sea (0.8 oz)
A. Clam Chowder (2.8 oz)
Separation Testing
Results
5.1
Possible Outcomes := {Hit, ½ Hit, Miss}
1
1
2
3
Test Number
4
A
B
5
C
D
E
Vertical Test
2
3
Test Number
A
4
B
C
D
5
E
Horizontal Test
Separation Testing
Tweaks
5.3
Placement of Bins
Separator to act as crutch for ferrous
material
Conveyor Operation Speed:
11 – 12 inches per second
6.0
Cost
Wood Supplies for Conveyor Frame
Conveyor Belting and Lacing
Miscellaneous Conveyor Supplies
Magnets
Load Cells (x2)
RFID Readers
20 RFID Tags
Wireless Bridge for EBox
Domain Name (recyclenation.org)
Total
$37.41
$60.72
$70
$48.25
$110
$189
$59
$79.99
$9.95
$664.32
6.1
Cost
Conveyor Belt
Price of fabricating a stand for the belt would
not be valid due to placing it inside of the
conveyor belt.
RFID Tags
Much cheaper if bought in bulk
Reader, Load Cells, and Magnets
Prices would stay relatively the same.
7.0
Status
ID Module:
The RFID reader correctly reads and accurately
reports tag identification numbers.
Sort Module:
Conveyor belt seperates ferrous from non-ferrous
materials.
Weight Module:
Load cells being run from a HandyBoard and
attached to the two containers on the belt.
Comm. Module:
Website: http://www.recyclenation.org
Load Cell and RFID Software are also operational
8.0
Future Options
Dynamic Web Upload
Data Mining
Eddy Current – Aluminum
Seperation
More Robust web interface
with different levels of
control
Questions
?