Transcript OEMax NXIO Applications May-01-2006 EN - inverter

TM
SM
Maximum Value for OEMs
NXIO Platform
from “OEMax NXIO Introduction CN rev4.ppt”
Thomas Sugimoto
Strategic Marketing Manager
Maximum Value for OEMs
SM
Outline
PLC I/O Market Trends
Birth of Distributed I/O
NXIO 2nd Generation Distributed I/O
Product Features
Target Market
How to use NXIO to reduce costs
Internal Quality
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PLC I/O Trends
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PLC I/O Trends
Large End Users and Complex OEMs are looking for
ways to further reduce their costs
Hardware PLC and I/O costs keep decreasing so now Space,
Labor and Maintenance of I/O Wiring is becoming a major cost
Networked I/O Trend
PLC HW COSTS - DOWN
SPACE, WIRING COSTS - UP
Large Factories
- Refineries
- Automotive
Complex Machine
OEMs
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PLC I/O Trends
Customers purchasing I/O as a Component
Customers can buy any PLC Controller and use any
I/O platform due to emergence of Global Network
Standards (e.g. Profibus, DeviceNet)
e.g. Controller is Brand ZZZ and I/O is OE Max NXIO
OE MAX
Controls
OE Max Controls Bridge
Brand
AAA
Servo
NX
PLC
NXIO
Brand
ZZZ
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Birth of the Distributed I/O
Concept
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Improvement over PLC I/O
Birth of “Distributed I/O” Concept to reduce
Wiring costs
Combination of Network + Modular I/O + Terminal
Block (TB)
Network provides Diagnostic Data back to
Controller for easy Maintenance
Distributed I/O
PLC
Controller
Network
Master
Network
Slave
I/O I/O I/O I/O
Network
Slave
I/O I/O I/O I/O
TB
TB
TB
TB
TB
TB
TB
TB
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Improvement over PLC I/O
Popular for over 10yrs in North America and Europe
where space and labor are very expensive
Trend will continue into China
Growing Number of Large Factories (e.g. Automotive, Food
and Beverage) with Networking Requirements
Labor and Space Costs will increase over time
Productivity (not just low cost labor) will become a
Competitive Advantage
Many Terminal Block or Sensor Suppliers start to
sell Distributed I/O platforms
WAGO, Phoenix Contact, Beckhoff, Turck, Opto22
but they lack a PLC background
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NXIO
2nd Generation Distributed I/O
Design
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PLC I/O 市场趋势
The trend for the Semiconductor OEMs is to
adopt Distributed I/O
DeviceNet is adopted as a Semiconductor
Standard and has become very popular in Asia
and North America
Saves on space and wiring
OE Max Controls launches NXIO in 2004
2nd Generation Distributed I/O Design
Slice-type with high granularity of I/O
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NXIO Specifications
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Product Features
Save space
Small Footprint
1, 2, 4, 8, 16 point I/O
Modules
Expansion up to 32 slots
Various I/O Types
Discrete I/O: 24Vdc, Relay,
Triac, SSR
Analog I/O: Current and
Voltage
Thermo-couple, RTD input
High Speed Counter
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Product Features
Easy to use
Protected Output
Removable Terminal Block
Easy wiring
Network Connectivity
DeviceNet
Profibus-DP
Others: CanOpen, EtherNet/IP
Certifications
CE, UL, cTick
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Product Specifications
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Product Features
Sliding expansion
Color Code
Communication Status
Removable
Terminal Block
One-Touch Wiring
I/O Status LED
Test Pin
*
*
*
*
Din-Rail
&
Frame Ground
3 wire device
2 wired device
COM connection
Field power
Din-Rail Lock
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Product Features
①
Removable terminal block
②
One-Touch Cabling without Screw Driver
③
Separated field power
④
Easy wiring for COM connection
⑤
I/O Status LED
⑥
Module identifier by color coding
⑦
Test pin for Easy and Safe operation
⑧
Sliding I/O expansion without Screw Driver
⑨
DIN-rail installation
⑩
Frame Ground to enhance noise immunity
Easy Wiring
Faster maintenance
Enhanced Structure
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Target Market
NXIO is not only for highly distributed
applications. Wherever you need
networked I/O, you can use NXIO
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Target Markets
DeviceNet Market
Save space (network power for sensors)
Motor Control Centers (overload diagnostics)
Semiconductor, Electronics Industry
Profibus DP Market
Cost Reduction from using Siemens ET200 I/O
High Performance
SCADA (Supervisory Control and Data Acquisition)
DCS (Process Control – Distributed Control System)
Outdoor Applications (-20C to 55C Rating)
Future: Modbus TCP (Ethernet), Modbus Plus
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Target Markets
Large Variety of Control Solutions
PLC
PC Based
Soft PLC
Web Based
VME Controller
PC
Compact PCI
HMI
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Advantages of using NXIO
How to use NXIO to reduce costs - At the same
time improve the overall value of your system.
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Lowering Your Total PLC HW Cost
Easy way to lower Total HW Cost is to use NXIO with
your current Control Solution
Keeping same PLC minimizes redesign of system
Cost Reduction Example
Continue to use Siemens S7-315DP Controller with Profibus
Replace Siemens ET-200 I/O (typically M or S series) with NXIO
Profibus
Network
S7-200M (S7-300) + Terminal Block
S7-315DP Controller
NXIO
- Smaller
- Easier to wire
- Lower Cost
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Reduce your Labor Costs
Internal Field Power Bus
eliminates extra Wires for
Commons
Reduces wiring by over 25%
Reduces wiring mistakes
Special Modules available
for wiring Analog Shields
No extra terminal blocks
needed for wiring
NXIO is a Terminal Block
“Spring Clamp” Terminal
Block design eliminates
need for Screwdriver
Guarantees good connection
even under vibration
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Eliminate Wasted/Unused I/O Points
With Traditional PLC I/O
platforms, I/O Points and
Space can be wasted
e.g. Need 480pts of Digital
I/O but only 2 Analog I/O and
1 High Speed Counter
NXIO is highly
configurable
16pt Digital I/O
1 Channel HSC
2 Channel Analog
This lowers HW costs and Typical PLC
saves Cabinet Space
16pt I/O Module
NXIO
16pt Module
Smaller Size
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The Quality Inside
Let’s look inside NXIO
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Superior Vibration Resistance
“Press fit” structure provides
superior vibration resistance
OE Max
(Press fit type)
WAGO/BeckHoff
(Contact Type)
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Optimized Communication Protocol
Reduced hardware cost by serial communication.
Efficient protocol for rapid response time – Change of State
Inputs
Service Message Frame
Message Message Function
Header Length
Code
Service Data Field
CRC 8
I/O Message Frame
Message Message
Header Length
Input
Token
‘1
Slot#1
CRC 8
Input Data sent using Change of State
when Token is received
Adapter
1
I/O Data Field
‘2
2
Slot#2
‘3
3
Slot#3
‘4
4
Slot#4
5
‘5
‘6
Slot#5
Slot#6
Output Data by Broadcasting
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TM
Maximum Value for OEMs
SM
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