Transcript ООО “Vyisky DOK

ООО “Vyisky DOK"
Nizhniy Tagil
2006 г.
UNIVERSAL
WOOD PRODUCTS, INC.
836 Hempstead Avenue
West Hempstead, NY 11552
Phone: 800 879 9445
Fax: 516 625 0214
e-mail: [email protected]
ООО “Vyisky DOK"
620022, Nizhniy Tagil, Serebryansky
road,15.
Phone./fax: (343) 376-27-38
e-mail: [email protected]
102 Park Ridge Lane,
White Plains, NY 10603
e-mail: [email protected]
Project of a Woodworking Enterprise Establishment on the
Territory of Sverdlovsk Region
(Nizhni Tagil)
Sverdlovsk region in the North of the Russian Federation due to
severe weather has a good source of raw materials. As to the
Forestry of Sverdlovsk region preparation plan per year is 18
million m³ of green lumber but in fact only 4-5 million is prepared.
A new woodworking plant is being built on the territory of
Sverdlovsk region with the processing of 65,000 m³ per year.
The project stipulates building of a new modern woodworking
complex in Nizhni Tagil, Sverdlovsk region, mastering of new
technologies concerning advance wood processing for the purpose
of manufacturing export-oriented products, manufacturing
organization and realization of the products produced at the North
American market.
The participants of the project
One of the most successful engineering companies of the USA in the field of
wood processing UNIVERSAL WOOD PRODUCTS, INC. acts as a chiefconsultant of the project.
Their 40-years' experience in the wood industry and the working knowledge of
modern wood processing technologies combined with the knowledge of the
North American market and significant experience in starting of launch
manufactures in different regions of the world guarantee the success of the
project.
The Company “Vyisky DOK” drew up a detailed Business-Plan for creation of a
modern woodworking facility on the territory of Sverdlovsk region capable of
processing up to 65,000 cubic meters of green lumber per year (first stage)
including the list of machines and devices, sale and production schedule of
the enterprise and the cash-flow schedule for the period of four years.
For the stage in question, the main production of the enterprise will be molded
products (moldings glued or jointed) furniture beam glued and jointed and
glued furniture plates made of pine (24%) and Russian birch (76%) according
to the specifications approved by the American consumers, on basis of the
Russian raw materials purchased at the open market.
A unique combination of advanced technologies and raw materials available with
relatively low salary level are at the basis of the manufacturing process. To
increase the output a modern technology is applied, which enables to execute
the complete range of orders of American, Canadian, European, Far Eastern
consumers of our products.
The Information on the
Project Participants
This is a joint Russian and American project. The main participants and organizers are:

ООО “Vyisky DOK” - the owner of the land and the manufacture organizer;

Universal Wood Products, Inc. (UWP) - the engineering and consulting firm with over
40-years' experience in the woodworking industry on the territory of the USA – is
responsible for the whole arrangement of the manufacturing process and selection of
the equipment.

Atlantis Wood Company LLC – the structure established by the incorporators of ООО
“Vyisky DOK” on the territory of the USA and dealing with marketing of the products
at the North American market.
In accordance with the agreement between UWP and ATLANTIS WOOD Company, UWP
is responsible for the complex design works, provision of detailed drawings and
outlines of buildings required to accommodate all the equipment. The drawings and
outlines will include all the necessary technical information needed for the
infrastructure systems. UWP undertakes as well to install, adjust and ensure
operation of each unit of the equipment needed for operation of the complex.
UWP carries out staff training, as well as provides client base for the product marketing.
Brief description of the equipment used in the
manufacturing cycle


Log receiving and Storage Area (manufacturer: “Lesmash”, Russia,
Yekaterinburg):
The acceptance and unloading of logs delivered by railway or truck is effected by
Crane and Log Handler Machine. Then the logs are piled and sorted by types and
sizes on the sorting line and transported to the timber pockets.
At the same time the logs are counted automatically.
The log handler machine transports sorted logs from this area to the Saw Mill
complex, where the logs are cut into lumber.
The Saw Mill Complex (manufacturer: Ustunkarli - Turkey)
consists of Debarking Machine System, Vertical Band Saw Mill system, Circular
Sawblade Saw Mill System
input: log (softwood and hardwood); due to circular and band technologies of
sawing the complex can process the logs with diameter of 14 cm to 1.2 m with
maximum
length – 6 m
output: edged green board, 50-70% from the log depending on its diameter
the complex processes 65,000 m³ of logs per year.



Dry kiln complex(manufacturer: Inkoplan- Italy)
consists of 12 Kiln Dry Cameras 100 m³ each and is able to dry up to 45,000 m³ of
green board per year
input: edged green board
output: edged dry board
maximum drying losses 2 %
strict (automated) quality control at all drying stages
Energy complex (manufacturer: Uniconfort - Italy)
the heat for the operating of the Kiln Dry Complex and heating of the Saw Mill is
processed in the Energy Complex, consisting of 2 Dual Fuel Hot Water Boilers
with the power of 5 Gkal/ hour and Screw Air Compressors which work on gas and
wood waste processed while sawing and wood processing.
input: gas, saw-dust
output: heat
Processing area
Manufacturers:
Lesmash (Russia, Yekaterinburg)
Cozolini (Italy)
Mida (Portugal)
Ireblock (Germany)
Stromab (Taiwan)
Pioneer (Taiwan)
Carpenter (Taiwan)
Boarke (Taiwan)

After drying edged board is transported by Forklift to the area of
manufacturing of furniture components and finishing material:
input: edged dry board
output: furniture components (furniture plate, saw timber, etc.) and
finishing material (base molding, plain flat strip molding, frames, door
and frame packaged units)
flexibility, versatility and high quality due to the choice of machinery
the output of ready production from edged dry board is approximately
70%
The ready – made production
is packed, shipped and transported by delivering companies.
Transportation:

Delivery of the actual production will be performed using external
transport companies in 40-feet shipping container transportation enroute Yekaterinburg-New York through St. Petersburg.

Plan of the intensive development of the enterprise “Vyisky Dok”
After the products (blanks) satisfy the consumer completely, the additional
equipment is purchased (approximately $400 000 -500 000) to produce
finished furniture components from the blanks, which will considerably
improve the economic performance.
Every year there is 13 million m³ of unexercised raw. 30% is working lumber
(8-12 m from the ground), that is used for furniture production; it will be used
in our project, 3,900,000 m³. If to transform in money it is 1 billion $ as to the
prices on USA markets.
The other 9,100,000 m³ (up to the top of the tree) should be processed too. It
can be transformed into cellulose (markets are unlimited both in Russia and
outside the country) or in OSB panels. According to the prices in USA
9,100,000 m³ of logs is 4,550,000 m³ of OSB×350 $/m³=1,592,500,000$.
Best regards,Operating director
of OOO “Vyisky DOK”
and Atlantis Wood Company LLC
Saitov R.S.
Plan of the facility
Types of production
Facelaminated
squares
Edge-glued panels
Molder to pattern
dimension
Kiln-dried and
planed grade
lumber
The production in plan
Stair treads and
risers
Kitchen cabinets
door components
Drawer
components