Transcript Strategy for PCS Migration

STRATEGY FOR SIMATIC® PCS7/505
MIGRATION TO zenon® SCADA
© 2013 - NAPA INTERNATIONAL FRANCE
What is Simatic®PCS7/505 ?
Simatic® PCS7/505 was a migration solution proposed by Siemens® to
replace Simatic® PCS OSx SCADA systems. This solution used a Database
Automation tool (DBA) to import the APT objects in the SCADA database.
• Simatic® PCS Osx was marketed by Siemens® from 1994 until 2004.
• Simatic® PCS7/505 was marketed by Siemens® from 2005 until 2013.
Today’s situation
Simatic® PCS7/505 is phased out by SIEMENS®
It is thus getting hard to obtain spare parts and not possible to order new
licenses
Users are looking for replacement solutions:
• On the Control Level (Simatic® 505 CPU’s are obsolete)
• On the Programming Level (Tisoft ® and APT® are obsolete)
• On the network Level (Sinec® H1 is obsolete)
• On the SCADA Level (Simatic® PCS7/505 is discontinued)
What are your options?
The Control Level
An obvious choice on the Control Level is to
use CTI 2500 Series® PLC’s & CPU’s.
CTI products are compatible mechanically,
electrically, and software wise: the existing
Tisoft®/ WorkShop® or APT® programs run
without requiring any modification.
The Programming Level
100%
compatibility
100%
compatibility
The APT replacement product is the only software on the market to directly replace the discontinued APT
software. The APT replacement product, together with the CTI 2500 Series™ PLCs, extends the APT
programming languages for years to come and eliminates the need to migrate to another hardware or
software platform. The APT replacement product supports all APT languages, and may be used to maintain
existing APT-based PLC programs, as well as write new programs. The APT replacement product offers the
same functionality APT users are accustomed to within a modern, Windows® environment:
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APT program import: load any existing APT program
Solution Explorer: directly access multiple PLC programs and program components
Configurable User Interface: customize windows
Advanced Editors: increase programming efficiency for CFC, SFC, MATH
Module Editor: configure 505 I/O
Profibus Editor: configure Probifus I/O
Compiler: convert program into PLC logic
Download program: load compiled logic to PLC
On line Debug and Data Charts
The APT replacement product is currently available as a beta software and will be released in 2014
The Programming Level:
APT Wizard
The APT Library works together with a zenon® wizard which reads
the INSTALL.TAG file from APT and generates all required
variables, alarms, trends and functions automatically.
APT Library objects
505 Tag Name
AI
AO
DI
DI10
DO
DO10
VLV1
VLV2
RMTR
MTR1
MTR2
CALC
IVAR
TMR
CTR
LOOP
TEXT
N/A
Description
PCS 7 Tag Structure
Analog Input
505_AI – 16 external tags
Analog Output
505_AO – 5 external tags
Digital Input (including 1 bit and multiple bit) 505_DI – 4 external tags
10 bit Discrete Input
505_DI10 – 5 external tags
Discrete Output
505_DO – 5 external tags
10 Bit Discrete Output
505_DO10 – 15 external tags
Single Feedback Valve
505_VLV1 – 10 external tags
Dual Feedback Valve
505_VLV2 – 10 external tags
Reversible Motor
505_RMTR – 10 external tags
Non-reversible Motor
505_MTR1 – 10 external tags
Two Speed Motor
505_MTR2 – 10 external tags
Calc Variable
505_CALC – 4 external tags
Integer Variable
505_IVAR – 4 external tags
Timer
505_TMR – 5 external tags
Counter
505_CTR – 4 external tags
Loop
505_LOOP – 21 external tags
Three text strings
505_TEXT – 4 external tags
505 PLC
505_PLC – 10 external tags
The Network Level
The CTI 2500P-ECC1 Ethernet Communication Coprocessor :
• optimizes the communication between CTI CPU’s and the zenon®
SCADA system
• provides an easy solution to replace obsolete peer-to-peer
communications by means of a user friendly configuration tool
3 protocols are currently supported:
• CAMP (CTI ASCII Messaging Protocol)
– Server and Client (includes multicast)
– Allows communication with 2572, 2572-A, and 2500 Series®
Processors, HMI which support CAMP (or OPC)
• Open Modbus (Ethernet)
– Modbus Server
– Modbus Client
• Network Data Exchange
– Shares with other 2500P-ECC1 and CTI HMI panels
– Publish/ Subscribe Model
– Publish based on change in value
The Network Level
The CTI 2500P-ECC1 Ethernet Communication Coprocessor both :
• optimizes the communication between CTI CPU’s and SCADA
systems
• provides an easy solution to replace obsolete peer-to-peer
communications by means of a user friendly configuration tool
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Separate Ethernet Network to connect CTI PLC’s to zenon® server PC’s
Separate Ethernet Network to connect zenon ® client PC’s to zenon ® server PC’s
Possibility to merge both networks on a single Ethernet media
Possibility to use optical ring network
NAPA can propose the solution that suits your topology requirements, with a wide
range of managed and unmanaged Ethernet switches
The SCADA Level
Our solution replaces Simatic® PCS7/505 with zenon® Supervisor.
Hardware architecture will depend on your needs and can include:
• Single or redundant zenon® servers
• Standard zenon® clients
• Optional Historian connection to external SQL® or Oracle® database
• Optional Web servers (possibly redundant)
PLC communication to CTI CPU’s uses a dedicated CTI driver over Ethernet
TCP/IP
The SCADA Level
Copa-Data is an Austrian company
specialized in HMI and SCADA
software. Its product, zenon®, is
powerful, hardware independent,
Windows®-based, stable over 3
decades and continuously improved
with new exciting features, such as
multi-touch.
The SCADA Level
Engineering
You can develop projects in your own exact style, use available templates and
intelligent wizards. Once created, you are able to reuse objects in other projects
and keep an overview with the multi-project administration, also when working with
a team.
Maintenance
Well documented and offering version administration, you can quickly find your
way around any project and also easily access projects and equipment remotely.
Hot reload
The Hot Reload enables changes to be made during a running operation, while
your production keeps on running.
Reporting
Real time process views, historical trends, alarms and events, you will be informed
of whatever is happening in as detailed a way as you wish. Starting with history of
changes in engineering, up to effective reports in the runtime.
The SCADA Level
Recipes
Complex recipes can be easily and securely modified even during the Runtime. A
dedicated screen enables the user, to call up only the part that needs to be
changed and adjust the necessary parameters directly in the screen.
Network
Full data security, maximum availability without downtimes and no loss of data is
guaranteed. zenon® network technology with seamless redundancy and circular
redundancy makes it possible. zenon® is impressive not just technically, but also
economically.
Security
zenon® is continually being adapted to modern safety standards. This provides
stable and safe equipment running.
Power
zenon® Logic is an integrated IEC-61131 soft-PLC which can run in your zenon®
servers to process some piece of logic in interaction with zenon® SCADA. This
would allow possible automation of your recipes to PLC in a logical sequence.
The SCADA Level
… AND MORE AND MORE OPTIONS:
Remote Maintenance
zenon® Message Control allows to send SMS or e-mails to your maintenance
people using a simple modem.
Dual Screen and Multi-Screen
It is easy to configure several screen on your zenon® interface in any arrangement.
Extended Trend and Archiving
Store the data you need for how long you need.
Web Server
Up to 10 (or more) simultaneous connections of your company network PC’s as
zenon® Web Client using a web browser (Internet Explorer 8, Firefox, Safari or
Chrome).
Historian SQL Server
This allows transparent evacuation of archive data into any SQL data base after a
definable time. The connection to the original archives remains active. So all
zenon® modules (Extended Trend Module, Report Generator...) can transparently
access data evacuated in this way, e.g. display archive data as if they still were
stored in the internal zenon® archive files.
The SCADA Level
APT Library with familiar Look & Feel
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Support for the APT library objects
Consistent look & feel of the faceplate library
Easy customization of faceplates with standard editor
The SCADA Level
APT Library with familiar Look & Feel
Operator quickly becomes familiar using zenon® interface: minimum
training of personnel required
The SCADA Level
APT Library : Object Oriented
Color conventions are centralized in palette for easy
tuning to customer requirements
Large standard library of devices to
integrate and customize your APT
library
NAPA services
NAPA International France and its partner network is able to
provide you with complete turn-key migration services.
With their combined experience of PCS7/505® and zenon®,
our engineers provide the best migration approach: Using
zenon® modern features while keeping a similar look and feel
interface to minimize training of your operator and
maintenance staff.
NAPA International France also offer secure remote support
contracts.
CONCLUSION
NAPA International France and its partner network is able to
provide you with the most cost effective migration solution of
your complete process control system while drastically
reducing risk compared to any other solution on the market :
• No replacement of your existing PLC hardware
• No reprogramming of your existing PLC programs
• Optimal migration from legacy proprietary technology to
standard Ethernet TCP/IP network
• Modern, powerful, state-of-the-art SCADA system
CONCLUSION
• Further extend the total life cycle of your initial investment
• Minimized investment for several more decades
NAPA INTERNATIONAL France
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06270 VILLENEUVE – LOUBET
FRANCE
 Support :
Carlo Maris :
+33 4 92 02 44 07
Mario Riccardi : +33 4 93 20 93 93
Technical questions : [email protected]
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