Rotary Electronics Pvt Ltd.

Download Report

Transcript Rotary Electronics Pvt Ltd.

Rotary Electronics Pvt Ltd.
Water in Fuel Sensor
Rotary Electronics Pvt Ltd.
1
Water in Fuel Sensor
Principle
The Water In Fuel sensor (WIF Sensor) is used
to detect water in the fuel filter.
Water sensor fixed on the bottom side of the
filter bowl. The water molecules present in the
fuel is collected in the bottom of the filter
bowl. When the water level reaches a pre
defined level, the resistivity changes. This
change of resistivity is sensed by ECU and ECU
generates an alarm and sends appropriate
signals to other circuitry.
Rotary Electronics Pvt Ltd.
2
Water in Fuel Sensor
Bill of Materials
Sl. No.
1
2
3
4
5
6
7
8
Description
Housing
Printed Circuit Board
Wire
Electrodes
Potting Resin + Hardener
Connector
Sealing Washer
Sleeve
Rotary Electronics Pvt Ltd.
Qty
1
1
2
2
10 g
1
1
1
3
Water in Fuel Sensor
1. Housing
Material
Poly Amide 6-6, 30% Glass Reinforced
Colour
Black
Rotary Electronics Pvt Ltd.
4
Water in Fuel Sensor
2. PCB Assembly
PCB Material
FR4
No. Of Layers
2
Copper Thickness
35 microns
PCB Thickness
1.6mm
Finish
HAL
Resistor
200 kΩ, Tol. 1%
Rotary Electronics Pvt Ltd.
5
Water in Fuel Sensor
3. Wire
Conductor Material
Tinned Copper
No. of Strands
19
Cross Section Area
0.5 sq. mm
Sheath Colour
Black
Rotary Electronics Pvt Ltd.
6
Water in Fuel Sensor
4. Electrodes
Material
Brass
Finish
Sn Plated 6 – 8 microns
Rotary Electronics Pvt Ltd.
7
Water in Fuel Sensor
5. Potting Resin
Resin
PL 515
Hardener
G27
Mixing Ratio
100 : 15 by weight
Colour
Black
Make
Elantas Italia SRL
Rotary Electronics Pvt Ltd.
8
Water in Fuel Sensor
6. Connector
Description
CONNECTOR
TERMINAL
SEAL RH TYPE M
Part No.
7282885130
7114441602
7158316780
Qty
1
2
2
Rotary Electronics Pvt Ltd.
Make
YAZAKI
YAZAKI
YAZAKI
9
Water in Fuel Sensor
7. Sealing Washer
Material
HNBR
Colour
Red
Rotary Electronics Pvt Ltd.
10
Water in Fuel Sensor
8. Sleeve
Material
PVC
Colour
Green
Length
110 mm
Rotary Electronics Pvt Ltd.
11
Water in Fuel Sensor
Validation Tests
Mechanical Tests
Vibration (Random, Sinusoidal)
Sealing (internal / External)
Impact
Torque
Rotary Electronics Pvt Ltd.
12
Water in Fuel Sensor
Validation Tests
Physical Tests
High Temperature
Storage
Thermal Shock
Temperature cycling
Rotary Electronics Pvt Ltd.
13
Water in Fuel Sensor
Validation Tests
Environmental Tests
Salt Spray
Humidity
Resistance to Water
Resistance to fluids
Rotary Electronics Pvt Ltd.
14
Water in Fuel Sensor
Validation Tests
Life Tests
Endurance
Rotary Electronics Pvt Ltd.
15
Water in Fuel Sensor
Rotary Electronics Pvt Ltd.
16