Transcript Power point document

Casper Electronics
Version 2.1
Updated January 7th, 2009
These diagrams will serve as a step-by-step document to aid in the
assembly of your Drone Lab!
To start off, you are going to be needing a number of materials and tools:
- Soldering Iron
A cheap radio shack unit will technically work, but a nicer temperature
controllable iron will save time and frustration.
- Solder
Whatever type you prefer, small gauge solder helps avoid excessively large
joints.
- Wire Cutters
The type with the flat cutting edge for nipping leads off close to the board.
- Needle Nose Pliers
- Flathead Screwdriver
- Solder Wick
Extremely helpful when removing shorts / de-soldering joints.
- Multi-Meter
Extremely helpful in debugging. Get one that beeps when it detects electrical
continuity, and learn how to use all the functions!
Here’s the parts that are required to build a functional Drone Lab. They are all included in the
kit. In the following pages you’ll see pictures of each component. If you purchased a kit,
please make sure you have all of the components shown. There was great effort paid to
making sure all of the kits went out complete, but if indeed a mistake was made contact us
directly. Note, if you received an enclosure, you should have received a hardware bag that
includes nylon standoffs.
Resistors
Capacitors
Switches
Jacks + Power
100
1
10pF
2
Slide DPDT
10
1/8" Mono w/ Switch
3
470
1
1000pF
1
Total
10
5.5mm DC w/ Switch
1
1k
5
2200pF
2
1/4" Mono
2
2.2k
8
4700pF
3
9V
1
10k
14
.022uF
4
10k
4
PC Mount Bat Box
1
22k
6
.1uF
16
50k
12
Total
8
51k
2
1uF
1
1M
9
56k
1
2.2uF
4
Total
25
100k
18
10uF
10
330k
4
100uF
3
470k
1
220uF
1
Red LED
6
1M
4
Total
47
8.2V Zener
1
4.7M
2
4148
1
Total
67
1N4001
3
ICs + Sockets
14 Pin DIP Sockets
TLC556
LM7809
CD 40106
TL074
Total
4
2
1
1
1
9
Total
9
Transistors
2N3904
7
2N3906
8
Total
15
Potentiometers
Diodes
Values of component numbers, helpful if you’re building off the board silkscreen.
R49
R54
R4
R39
R41
R51
R56
Resistors
100 R52
470 R53
1k
R6
1k
R2
1k
R3
1k
R5
1k
R22
51k
51k
56k
100k
100k
100k
100k
C39
C40
C33
C26
C32
C24
C30
Capacitors
10pF
C3
10pF
C4
1000pF C5
2200pF C6
2200pF C25
4700pF C27
4700pF C28
10uF
10uF
10uF
10uF
10uF
10uF
10uF
Potentiometers
BPF_F1
10k
BPF_F2
10k
DIST_AMNT
10k
LPF_CUT
10k
BPF_BAL
50k
DIST_VOL
50k
FPITCH1
50K
R1
2.2k
R23
100k
C31 4700pF C34
10uF
FPITCH2
50K
D8
4148
R8
2.2k
R24
100k
C8
.022uF
C38
10uF
FPITCH3
50K
D9
1N4001
D1
D2
D3
D4
D5
D6
D7
Diodes
Red LED
Red LED
Red LED
Red LED
Red LED
Red LED
9V Zener
C_IN
C_OUT
C_THRU
DC_JACK
INPUT
OUTPUT
Battery
Jacks + Battery
1/8" Mono w/ Switch
1/8" Mono w/ Switch
1/8" Mono w/ Switch
5mm w/ Switch
1/4" Mono
1/4" Mono
9V
Battery Box
PC Mount
R9
2.2k
R25
100k
C9
.022uF
C42
10uF
FPITCH4
50K
D10 1N4001
R16
2.2k
R34
100k
C10
.022uF
C2
100uF
IN_VOL
50k
D11 1N4001
R21
2.2k
R35
100k
C11
.022uF
C29 100uF
MASTER_VOL
50k
R29
2.2k
R36
100k
C12
.1uF
C43 100uF
VOL1
50k
R33
R47
R7
R14
R15
R18
R20
2.2k
2.2K
10k
10k
10k
10k
10k
R37
R38
R40
R46
R59
R60
R61
100k
100k
100k
100K
100k
100k
100k
C14
C17
C19
C20
C21
C22
C23
.1uF
.1uF
.1uF
.1uF
.1uF
.1uF
.1uF
C1
VOL2
VOL3
VOL4
CPITCH1
CPITCH2
CPITCH3
CPITCH4
50k
50k
50k
1M
1M
1M
1M
Q1
Q12
Q14
Q15
Q3
Q6
Q9
R26
10k
R62
100k
C35
.1uF
DIV1
1M
Q10 2N3906
R27
R28
R32
10k
10k
10k
R17
R19
R30
330k
330k
330k
C36
C37
C41
.1uF
.1uF
.1uF
DIV2
DIV3
DIV4
1M
1M
1M
Q11 2N3906
Q13 2N3906
Q2 2N3906
U1
U2
R43
R48
R57
10k
10K
10k
R31
R42
R64
330k
470k
1M
C44
C45
C46
.1uF
.1uF
.1uF
RATE
1M
Q4
Q5
Q7
2N3906
2N3906
2N3906
U3
U4
U5
TLC556
TLC557
TL074
R58
R63
R10
R11
10K
10K
22k
22k
R65
R66
R67
R50
1M
1M
1M
4.7M
C47
C7
C13
C15
.1uF
1uF
2.2uF
2.2uF
Q8
2N3906
Sockets
14 Pin DIP x 4
R12
22k
R55
4.7M
C16
2.2uF
R13
R44
22k
22k
C18
2.2uF
R45
22K
220uF
Transistors
2N3904
2N3904
2N3904
2N3904
2N3904
2N3904
2N3904
Switches
SW1
POWER
SW2
INVERT1
SW3
T_OFF1
SW4
SW5
SW6
SW7
SW8
SW9
SW10
INVERT2
T_OFF2
INVERT3
T_OFF3
INVERT4
T_OFF4
TREM OFF
ICs & Sockets
LM7809
CD 40106
Which component is which value.
R49
R54
R4
R39
R41
R51
R56
Resistors
100 R52
470 R53
1k
R6
1k
R2
1k
R3
1k
R5
1k
R22
51k
51k
56k
100k
100k
100k
100k
C39
C40
C33
C26
C32
C24
C30
Capacitors
10pF
C3
10pF
C4
.001uF C5
2200pF C6
2200pF C25
4700pF C27
4700pF C28
10uF
10uF
10uF
10uF
10uF
10uF
10uF
Potentiometers
BPF_F1
10k
BPF_F2
10k
DIST_AMNT
10k
LPF_CUT
10k
BPF_BAL
50k
DIST_VOL
50k
FPITCH1
50K
R1
2.2k
R23
100k
C31 4700pF C34
10uF
FPITCH2
50K
D8
4148
R8
2.2k
R24
100k
C8
.022uF
C38
10uF
FPITCH3
50K
D9
1N4001
10uF
FPITCH4
50K
IN_VOL
MASTER_VOL
VOL1
50k
50k
50k
Transistors
Q1 2N3904
Q2 2N3906
SW1
SW2
SW3
POWER
INVERT1
T_OFF1
VOL2
VOL3
VOL4
CPITCH1
CPITCH2
CPITCH3
CPITCH4
50k
50k
50k
1M
1M
1M
1M
Q3
Q4
Q5
Q6
Q7
Q8
Q9
SW4
SW5
SW6
SW7
SW8
SW9
SW10
INVERT2
T_OFF2
INVERT3
T_OFF3
INVERT4
T_OFF4
TREM OFF
D1
D2
D3
D4
D5
D6
D7
Diodes
Red LED
Red LED
Red LED
Red LED
Red LED
Red LED
9V Zener
C_IN
C_OUT
C_THRU
DC_JACK
INPUT
OUTPUT
Battery
Jacks + Battery
1/8" Mono w/ Switch
1/8" Mono w/ Switch
1/8" Mono w/ Switch
5mm w/ Switch
1/4" Mono
1/4" Mono
8.2V
Battery Box
PC Mount
R9
2.2k
R25
100k
C9
.022uF
C42
R16
R21
R29
2.2k
2.2k
2.2k
R34
R35
R36
100k
100k
100k
C10
C11
C12
.022uF
.022uF
.1uF
C2 100uF
C29 100uF
C43 100uF
R33
R47
R7
R14
R15
R18
R20
2.2k
2.2K
10k
10k
10k
10k
10k
R37
R38
R40
R46
R59
R60
R61
100k
100k
100k
100k
100k
100k
100k
C14
C17
C19
C20
C21
C22
C23
.1uF
.1uF
.1uF
.1uF
.1uF
.1uF
.1uF
R26
10k
R62
100k
C35
.1uF
DIV1
1M
Q10 2N3906
R27
R28
R32
10k
10k
10k
R17
R19
R30
330k
330k
330k
C36
C37
C41
.1uF
.1uF
.1uF
DIV2
DIV3
DIV4
1M
1M
1M
Q11 2N3906
Q12 2N3904
Q13 2N3906
U1
U2
R43
10k
R31
330k
C44
.1uF
RATE
1M
Q14 2N3904
U3
TLC556
R48
R57
10K
10k
R42
R64
470k
1M
C45
C46
.1uF
.1uF
Q15 2N3904
U4
U5
TLC557
TL074
R58
R63
R10
R11
10K
10K
22k
22k
R65
R66
R67
R50
1M
1M
1M
4.7M
C47
C7
C13
C15
.1uF
1uF
2.2uF
2.2uF
Sockets
14 Pin DIP x 4
R12
22k
R55
4.7M
C16
2.2uF
R13
R44
22k
22k
C18
2.2uF
R45
22K
C1
220uF
Switches
2N3904
2N3906
2N3906
2N3904
2N3906
2N3906
2N3904
ICs & Sockets
LM7809
CD 40106
It is highly recommended that you sort the bag of resistors into piles
before proceeding to assembly. Each diagrams is a screenshot of the
board with the component for that page highlighted. With the
components sorted, assembly will be more efficient.
Resistors
100
1
470
1
1k
5
2.2k
8
10k
14
22k
6
51k
2
56k
1
100k
18
330k
4
470k
1
1M
4
4.7M
2
Total
67
The Resistor Color Code:
For the kit resistors, ignore the 3rd Band.
-Note: For those who purchased kits, the kit ships with 5 values of capacitor that look almost
identical. Written on them is the capacitor code, but the kits were assembled in such a way that
the quantity of each of these similar-looking capacitors is also an indicator.
-Another Note: The radial capacitors (220, 100, 10, 2.2, and 1 uF) should be inserted so the
longer lead goes through the square hole. THIS IS DIFFERENT FOR THE LEDs.
220uF
Capacitors
10pF
2
1000pF
1
2200pF
2
4700pF
3
.022uF
4
.1uF
16
1uF
1
2.2uF
4
10uF
10
100uF
3
220uF
1
Total
47
100uF
10uF
2.2uF
2200pF
.1uF
1uF
1000pF
10pF
.022uF
4700pF
The transistors’ physical shape should match the silkscreen of the component
from the top. Otherwise the transistor will not function properly.
Note: The transistors should be installed before the switches.
Transistors
2N3904
7
2N3906
8
Total
15
The 1N4001 has the thickest leads, and the 4148 has tape on the ends.
Diodes
Red LED
6
8.2V Zener
1
4148
1
1N4001
1
Total
9
NOTE: The longer lead of the LED should go in the CIRCLE hole.
- This is different from the capacitors -
-Tip: Try and solder the support lugs for extra durability!
Switches
Slide DPDT
10
Total
10
-Note: After the potentiometer has been inserted into the board, the legs can
be bent apart to ensure a strong hold of the board. This will keep torsion load
from twisting the knob from loading the active electrical solder joints.
Potentiometers
10k
4
50k
12
1M
9
Total
25
Jacks + Power
1/8" Mono Audio Jack w/ Switch
3
5.5mm DC Power Jack w/ Switch
1
1/4" Mono Audio Jack
2
PC Mount Battery Box
1
9V Battery
1
Total
8
-NOTE Solder the sockets in, and then put 14 Pin ICs into the sockets to
avoid overheating the ICs. All ICs should have their notch on the left.
ICs + Sockets
14 Pin DIP Sockets
4
LM7809
TLC556
2
CD 40106
1
TL074
1
Total
8
The Drone Lab was designed to be simple and expressive. It was also
designed to be modified and hacked. There is a small area to the left of the
audio jacks for custom circuitry, and many breakout points where wires can
be soldered in, and traces can be cut to enable users to modify the signals.
The Drone Lab was designed to be a fully functional
synthesizer using nothing but the board and components.
However, the circuitry can be housed in any number of ways,
and custom switches, potentiometers, and LED indicators can
be added by the user. It’s your Drone Lab, do what you want
with it! This section of documentation will show some points
we thought would be useful to have easy access to, and
provided breakout holes for wires for just that reason. If you
come up with any interesting modifications, please share
them with us and the rest of the Drone Lab community on the
forums! Happy Hacking!
For Version 1.2 of the board, we have provided a mid-board breakout of all connections running to the potentiometers
of the Drone Lab. This allows for the board to be cut in half for more flexible enclosure designs. Below is a labeling
system that will help with running flying wires to potentiometers. When in doubt, follow the traces or use a multi-meter!
1 2 3 4
5 6 7 8
1
2
3
4
5
6
7
8
9
10
GND
DIST_VOL-3
V+
VOL1-3
CPITCH1-1&2
FPITCH1-3
CPITCH2-1&2
VOL2-3
FPITCH2-3
CPITCH3-1&2
9 10 11 12
11
12
13
14
15
16
17
18
19
20
V+
VOL3-3
FPITCH3-3
CPITCH4-1&2
V+
VOL4-3
FPITCH4-3
DIV4-3
DIV3-3
DIV2-3
13 14 15
21
22
23
24
25
26
27
28
29
30
16 17 18
DIV1-3
DIST_VOL-2
DIST_AMNT-2
LPF-1&2
LPF-3
IN_VOL-3
IN_VOL-2
VOL4-2
VOL3-2
VOL2-2
19 20 21 22 23 24 25 26
31
32
33
34
35
36
37
38
39
27 28 29 30 31 32 33 34
VOL1-2
MASTER_VOL-2
BPF_BAL-3
BPF_F2-3
BPF_F1-3
BPF_F1-2
BPF_BAL-1
V+
GND
If you cut off the bottom, don’t forget about R63, C42 & C43!
35 36 37 38
Sample Pot
(TOP VIEW)
1 2 3
39
There are two different hardware kits. The first is what ships with every
Drone Lab, and the second is for the Laser Cut housing plates.
Housing Hardware ( Component(Location) )
Kit Hardware ( Component(Location) )
5/8” Flat Screw (Battery Box)
3
5/8” Flat Screw (Battery Box)
3
1 1/4“ Flat Screw (Corners)
4
1/2“ Round Screw (Corners)
4
1“ Flat Screw (Sides, Center)
3
#4 Lock Washer (Corners)
4
#4 Nuts (Corners In Feet, Battery Box, Sides, Center)
14
#4 Nuts (Corners In Feet, Bat Box)
7
#4 Lock Washer (Corners, Sides, Center)
7
Rubber Feet (Corners, Bottom)
4
Total
22
Vinyl Standoffs (Corners, Sides, Center)
7
Rubber Feet (Corners, Bottom)
4
Total
42
This isn’t the easiest to assemble kit out there. Still, with a little patience
and attention to detail, especially in creating great solder joints, the unit
should be able to be built within 8 hours. If it doesn’t work the first time do
not despair, our units didn’t work the first try either.
Some Tips for Debugging:
- Look for missing or loose solder joints, cold solder joints can drive you
nuts! Look to heat up the surfaces of both the lead and pad such that the
solder forms a concave curve to the surfaces.
- When in doubt use your Multi-Meter! Check for continuity where there
should be, and where there shouldn’t be.
- Follow the circuit schematic of failing systems. Look for abnormalities
of continuity or missing / wrong direction components.
- Keep Hope Alive. You’ll get it working soon enough! Remember to have
fun, you’re building an analog synthesizer!
Thanks again for your business, we hope you enjoy your Drone Lab. If you
have any questions, comments, or content, share it on the forums!
http://www.casperelectronics.com/ghostwizard/