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University of California, Irvine
Electrical Characterization of
Semiconducting Polymers
Sanda Cea
Faculty Mentors:
Professor Richard Nelson (EECS)
Professor John LaRue (MAE)
Graduate student: Chang-hsiu Chen (CheMS)
Outline
Motivation
Background
Thin Film Fabrication
Electrical Characterization
Data Analysis & Results
Conclusion
Future Work
Acknowledgements
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2006 IM-SURE Participants
Motivation
Organic electronics (ICPs)
easy, low cost processing
lower Young’s modulus
durability
Commercial applications
antistatic coatings
corrosion protection for metals
solar panels
field effect transistors (FETs)
organic light emitting diodes (OLEDs)
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Background
Polymer structure
chain composed of monomer units
form weak intermolecular bonds
Emergent properties
solubility
elasticity (Young’s modulus)
tactile strength
electroluminescence
electrical conductivity
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Engineering ICPs
Naturally-occurring in biological tissues (i.e. melanin)
Pure conductive polymer = emeraldine base (EB)
Doped to enhance conductivity = emeraldine salt
oxidizing agent (removes electrons)
reducing agent (adds electrons)
protonic acid (adjusts pH levels)
Forms of emeraldine salt compound
powder
dispersion in solvent
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Doped polymers studied
Aqueous poly(3,4-ethylenedioxythiophene) poly(styrenesulfonate)
(PEDOT:PSS)
Component
% By Weight % By Volume
BAYTRON P
42.92
37.49
Baytron® P (CPP 105 D)
N-Methyl-2-pyrrolidone (NMP)
2.58
2.19
Silquest A 187
0.86
0.70
stable in oxidized state
Isopropanol
53.34
59.35
Dynol 604
0.30
0.27
highly conductive
Formulation Table for Conductive Baytron P
(400-600 S/cm)
Polyaniline (PANI) in xylene
from Ormecon (D 1020)
easy one-step synthesis
conductivity of 200 S/cm
PEDOT:PSS Structure
Polyaniline Structure
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Mixing the solution
Solid content of Baytron® P is 1.2%
Needs host matrix for structural support
Polyvinyl alcohol (PVA)
soluble in water
emulsifying agent
PEDOT/PSS Solution PVA Solution Volume
Volume Ratio
Ratio
PEDOT/PSS Solid Salts Content (Solid Content: 1.2%, (Solid Content: 9%,
in insulating host polymer (wt%) Density=0.87g/cm^3) Density=1.02g/cm^3)
0%
0
1
10%
0.977
1
20%
2.2
1
30%
3.771
1
40%
5.867
1
50%
8.8
1
60%
13.2
1
70%
20.533
1
80%
35.2
1
90%
79.2
1
100%
1
0
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PEDOT/PVA Solution
Stir Plate Setup
Thin Film Fabrication
Factors to consider
film continuity
preserving binding structure
Thermal Evaporation
con: causes breakdown of cross-linked chains
PDMS Mold
Casting on glass
pro: PDMS mold used to control thickness
con: films tend to warp
Spin-coating
pro: ensures even spreading and slow evaporation
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Spin-coater
Process
Cut Si wafer (with an insulating SiO2 layer)
into quarters and tape one edge
provides a step edge for thickness measurement
Spin-coat at 500 rpm
not too high or film will be too thin
Bake in vacuum oven at 90 ºC for 12 hours
evaporates remaining solvent
Measure film thickness using the Digital
Dektek 3 Profilometer
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Electrical Characterization
Lateral ohmmeter readings with brass strips
contact resistance much higher than bulk resistance
PEDOT:PVA Spin (rpm) Thickness (um) Resistivity (Ohms-cm) Bulk Resistance (Ohms)
Pure (100 %)
500
0.55
1.0926
4.05 k - 19.2 k
1000
0.25
0.1020
1.59 k - 4.11 k
9:1 (90 %)
2000
2.00
4.5000
2.00 k - 18.0 k
4:1 (80 %)
1000
1.00
4.4540
4.20 k - 39.2 k
2:1 (66.7 %)
500
0.70
1.2880
1.00 k - 18.0 k
1000
0.30
1.5456
31.7 k - 53.7 k
1.5:1 (60 %)
500
1.00
0.6438
0.15 k - 7.15k
1000
0.40
1.3680
7.60 k - 35.6 k
1:1 (50 %)
500
1.00
19.8750
79.5 k - 187 k
1.70
1.8931
6.40 k - 22.6 k
1000
0.20
5.4375
45.5 k - 218 k
2.90
16.1414
13.4 k - 58.4 k
1500
0.50
24.5250
248 k - 818 k
2000
0.40
14.3280
70.5 k - 299 k
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Contact Resistance (Ohms)
18.95 k
23.29 k
32.00 k
20.80 k
83.00 k
31.33 k
21.85 k
18.40 k
298.50 k
45.40 k
338.50 k
35.60 k
214.50 k
509.50 k
Other techniques
Van der Pauw 4-point probe
damages thin film and SiO2 layer
Collinear 4-point probe
soldering or depositing gold electrodes requires high
temperatures
destroys polymer thin film
solution: silver epoxy
cures in less than 10 minutes at 90 ºC
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Measurement procedure
Cut samples into 1 cm by 4 cm strips and add 4 contacts
Apply current across outer two terminals and read voltage across
inner two using the Agilent 4156C Semiconductor Parameter
Analyzer
Calculate
resistance
V
R
I
Collinear Four-Point Probe
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Prepared Sample
Data Analysis & Results
Resistance, cross-sectional area, and length of sample strip can
be used to calculate resistivity, (Ω-cm)
inverse yields conductivity (S/cm)
R
Data plotted on logarithmic scale is compared against
existing data from previous study
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A
L
A wt
Thickness results
Film thickness measurements are plotted as well to highlight
the inverse relationship between
thickness and conductivity
Sources of error
deterioration of PEDOT
contamination
scratches on film surface
irregular-shaped strips
uneven electrode spacing
internal resistance of silver epoxy and wire leads
limited sensitivity of measuring equipment
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Conclusion
Semiconducting polymers are versatile and adaptable
gives manufacturers and researchers alike more control
The disparate findings on conductivity for the two forms of
PEDOT/PVA compound indicate that more testing and analysis
is needed to characterize these novel conducting organic
substances
Work is also needed to compile results found in a
comprehensive manner
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Future Work
Need to test polyaniline/SU-8 composition
Mechanical characterization
micromachine a cantilever beam
design setup to actuate oscillations
measure resonance frequency
calculate Young’s modulus
0 0.162
.
t
l2
E
0 = resonance frequency (Hz)
E = Young’s modulus
= film density (kg/cm3)
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Acknowledgements
Professor Richard Nelson, Electrical Engineering & Comp Science
Professor John LaRue, Mechanical & Aerospace Engineering
Chang-hsiu Chen, Chemical Engineering & Materials Science
Allen Kine, Lab Supervisor
Said Shokair, UROP Director
Edward Olano, UROP Undergraduate Research Counselor
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University of California, Irvine
Questions?
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