Transcript manuals.kdfsi.com

Antunes Water
Filtration Technologies
Introduces to You:
The Challenge:
Improve the quality and safety of the
water used for beverage and ice
production while reducing the cost &
labor requirements for maintaining the
system.
 Quality Assurance
 Safety Assurance
 Cost Assurance
The Solution:
An automatic self cleaning / self
optimizing filtration system utilizing
proprietary Ultra-filtration technology,
separating the Mechanical Filtration
from the Chemical Treatment media.
T.A.P. System
Total Assurance Package

Separated Mechanical (UFL) and
Chemical (Carbon)

Controlled “Cost to Own”

Low Cost Carbon

SMART Controller

Self Cleaning Ultra-Filter


True Backwash
Critical Reduction of Turbidity,
Cyst, Bacteria and Virus
TAP-442
What’s the deal?
 We feed water that has been preprocessed by our ultra-filter (.02 nomial
microns) prior to our low cost, large pore,
taste and odor (carbon) elements
 Our carbon elements never clog…they are
clean and free flowing upon replacement
…only activity / effectiveness of the
carbon elements has changed
TAP- 442 vs. Other Carbons

Mechanical Filtration and Chemical
Treatment are separated

Mechanical Filtration and Chemical
Treatment are not separated

Lower Cost Carbon Elements

Higher Cost Carbon Elements

10: 1 Chemical Reduction

2:1 Chemical Reduction


.02 nominal micron mechanical
filtration pore size

33 times tighter


5 ppm to 0.5 ppm
2 ppm to 1 ppm

.5 micron mechanical filtration pore
size

.5 micron carbon pore size
.02 micron = I millionth of an inch
5 micron carbon pore size

10 times more open


More surface area for chemical
reduction

Approx. 5 years of Data Storage

No Data Storage

Alerts for UF and Carbon Orders
and Replacement

No Cartridge Replacement Alerts

Power Saving Features for 18 hours

No Power Outage Features
Economics
Antunes TAP-442 Systems Carbon Cost
• $60 USD for 120,000 gallons (455,000 liters) of
water usage
• ANY AND ALL QUALITY OF WATER
• $.0005 USD per gallon + water cost
Typical disposable filters
• $150 USD for 30,000 gallons (114,000 liters) of water
usage
• Nominal water quality
• $.0050 USD per gallon + water cost
Expected Savings
(based on 60K gallons (227 KL) of challenged water / year)
--- $$$ based on USD ---
Current Carbon @
4 changes per year:
$660
Current Carbon @
12 changes per year: $1,980
With TAP system: $30
With TAP system: $30
Your Savings:
Your Savings:
$630
Payback in about 3 years
$1,950
Payback in about 1 year
Smart Controller
LED Light determines which % Remaining
is displayed on Numeric Display
• % of Ultrafiltration Remaining:
• Based on Ver
• % of Carbon Remaining:
• Based on Gallons
View Button
1: Inlet Solenoid Valve
2: Permeate Solenoid Valve
3: Drain Solenoid Valve
• In System Mode and Flush
Program LED lit when valve
closed
System: LED lit when in System Mode
Numeric Display
Flush/Enter Button
LED Light determines flushing
program
• Non-Peak Time: Does not
flush during peak time
• When Needed: Flushes when
needed even during peak time
Use to arrow up and down in
System Mode

AJA designed and manufactured automatic Smart Controller

Flushes and Optimizes automatically on pressure differential
and flow rate

Detects UFL cartridge installation

Alerts operator when to order and change UFL cartridge and
Carbon elements

Communication to store LAN: Can store up to 5 years of Data
Data Download from Controller
Date
6/30/06
7/1/06
7/2/06
7/3/06
7/4/06
7/5/06
7/6/06
7/7/06
7/8/06
7/9/06
7/10/06
7/11/06
7/12/06
7/13/06
7/14/06
7/15/06
Flow Rate
Peak
Peak Flow
Peak
(gallons Differential
Peak VER
Rate
Differential
per
Pressure
Time*
Time*
Pressure
minute)
Time*
10:50:06
4:00:42
4:01:34
16:44:50
13:59:10
9:39:24
12:31:34
8:37:52
10:34:52
8:49:26
11:49:00
9:56:06
12:31:36
13:45:38
4:02:10
12:37:22
4.8
6.8
5.2
4.8
4.6
4.8
5.1
4.6
7.3
4.9
7
4.6
4.4
7.5
6.1
4.3
21:04:34
4:00:42
4:01:34
15:26:38
22:11:16
15:40:40
22:13:18
16:58:44
10:33:48
4:00:52
11:49:00
16:29:54
0:35:08
14:11:50
4:02:10
18:14:22
5.25
7.75
7
8
9.25
9.5
12.25
12.25
26.25
15.25
28.25
15.5
14.5
40.75
20.75
18.5
22:25:10
22:53:42
22:49:38
22:19:20
22:21:10
22:17:02
15:51:38
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
0:00:00
*Times based on 24 hour clock
VER: Measurement used to Clean the Ultra Filtration Cartridge
Peak
VER
1.23
1.21
1.49
1.87
2.28
2.23
2.67
3.02
3.78
3.48
4.26
3.82
3.77
5.69
3.66
4.95
Total
Number
Gallons
of Flushes
Used
1
3
3
3
3
4
4
4
4
4
3
4
4
7
3
3
536
593
500
518
370
394
400
490
501
488
512
394
372
448
494
538
Control Data Summary
Typical Usage Summary
Store Name
Flush trigger point VER: System will
flush when value hits this point
Store Name
Store Name
Store Name
Store Name
1.3
1.3
1.3
1.3
1.3
Running VER: Average VER value
4.14
1.25
0.48
0.49
1.02
Best VER: Value that the cartridge
reaches after a flush
1.14
0.58
0.47
0.45
1.02
120000
120000
120000
120000
120000
47088
16904
12346
7837
20339
Est remaining days of Carbon
172
549
950
1331
416
Carbon - Days in operation
111
90
109
93
85
61%
86%
90%
93%
83%
Est. Carbon Life in yrs.
0.8
1.8
2.9
3.9
1.4
Gallons used for Flush
833
225
273
233
213
% Efficiency: Water that is for
consumable drinking water
98%
99%
98%
97%
99%
% UF Open
95%
99%
99%
99%
99%
10/17/06
10/30/06
9/22/06
10/30/06
9/20/06
Carbon Max gallons (New): Factory
Setting
Carbon Total gallons used
% Carbon Remaining
Last Data Download
Graph Created from Data
Gallons Used Per Day
300
250
Gallons
200
150
Labor Day
100
4 of July
50
0
2
6/
0
4/
6
7/
06
1/
7/
06
8/
1
7/
0
5/
6
2
7/
0
2/
6
2
7/
0
9/
6
8/
06
5/
1
8/
0
2/
6
1
8/
0
9/
6
2
8/
0
6/
6
Day
Daily Water Use
Daily Avg.
9/
06
2/
9/
06
9/
1
9/
0
6/
6
2
9/
0
3/
6
3
9/
0
0/
6
Graph Created from Data
TAP Installations
Hartford, CT
Westley, CA
Self Cleaning
1st Back Flush
Self Cleaning
Followed by Forward Flush
Additional benefits of
Cleaning Process…
Not limited to a specific
gallon capacity or water
quality
Short cleaning cycle
• at most 60 seconds
No chemicals required
Longer life for the
cartridge
TAP-442
Utilizes
 Standard
Listed UFL Product
53: Health Effects
• Cyst Reduction
• Turbidity Reduction
Standard 42
• Particulate Reduction
UFL- 420
UFL- 440
Ultra-Filtration

A physical barrier – 0.02 nominal microns
pore size means all cysts, bacteria &
colloidal(s) are removed and 99+% of
viruses.

Environmentally friendly – no chemicals
required

Low maintenance – minimal consumables
Ultra-Filtration (UF)
UF is a physical barrier
Physical Barrier against
Bacteria & Viruses
Bacteria, Viruses and Cysts photographed
against the AFT Membrane
Ultra filtration is not new.
What makes
membranes different?
The Multi-Bore Membrane:
Superior Technology

Low Water Waste:


98% Water Recovery
Consistent High Quality Water


Independent of changes in water
Consistent Pore Structure:

Perfect barrier to microorganisms

Allows more internal surface area

Eliminates Breakage:


Larger
Internal
Surface Area
Combines single capillaries into one strong fiber
Made of Polyether Sulfone (PES):

Consistent Pore Structure
Highly robust
How Multi-Bore Filtration Works
Higher Quality at Lower Cost

Ultra-Filtration produces a higher quality water
for beverages than that produced by a traditional
disposable submicron filter.

With our system, typical pre-filtration is not
necessary for highly turbid water.

Protects systems down stream because have
already removed the large particulates
TAP systems provides

A higher quality of water
with Virus, Bacteria, Cyst
and Chlorine reduction

Lower cost of operation

Less costly consumables

Less required maintenance
(Serviceman in the Box)

An environmentally friendly
process

High Flow 10 (38 LPM) and
5 GPM (19 LPM) systems
TAP-442
What Should You Do Next?

Protect your brand
• Quality Assurance

Consider the potential threat of some
contaminants getting into your product.
• Safety Assurance

Analyze the savings of using AFT / TAP over
your present methods of filtration
• Cost Assurance
QUESTIONS ? ? ?