Transcript Dehyd mango

Dehydrated Mango
Products
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Dehydrated Mango Products
Introduction
Dehydration means the process of removal
of moisture by the application of artificial
heat under controlled conditions of
temperature, humidity and air low.
In this process a single layer of fruits,
whole or cut into pieces or slices are
spread on trays which are placed inside
the dehydrator.
The temperature of the dehydrator is
gradually increased to 66-71°C for fruits.
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Dehydrated Mango Products
Definition
Drying: Process of removal of water/
moisture by using non-conventional energy
sources like sun or wind.
Dehydration: Process of removal of water/
moisture by application of artificial heat
under controlled conditions of temperature
and/ or humidity and air flow.
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Dehydrated Mango Products
Principle of Preservation
Hindering the growth and activity of
microorganisms in absence of sufficient
moisture
Reduction of water activity (free water) in
the product
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Dehydrated Mango Products
Advantages of Drying
Enhance storage stability
Minimize packaging requirement
Reduce transport weight
For off-season use
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Dehydrated Mango Products
Basic Types of Drying Process:
Sun drying and solar drying
Atmospheric drying including
batch (kiln, tower and cabinet driers)
continuous (tunnel, belt, belt-trough,
fluidized bed, puff, foam-mat, spray, drum
and microwave
Sub-atmospheric dehydration (vacuum
shelf/belt and freeze driers)
Osmotic dehydration by use of hypertonic
solution (thick sugar syrups or salt solution)
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Dehydrated Mango Products
Amchur
Amchur has a tart, acidic, fruity flavour that
adds character to many dishes including
meats,
vegetables
and
curried
preparations.
It’s also used to tenderize poultry, meat
and fish, and pickle making, etc
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Dehydrated Mango Products
Amchur (Raw Mango Powder)
Method
Select Mature green mangoes
Wash, peel and cut into slices
Dip in 2 per cent salt solution for 1 h
Drain and dip in 0.4% KMS solution for 2 h
Dry slices at 55-60°C
Powder dried slices in mill
Fill into airtight containers
Store in dry place
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Dehydrated Mango Products
Osmotic Dehydration of Ripe Mango Slices
Method
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Select ripe Mango
Grading into uniform size
Washing and peeling
Slicing into 1.5 cm thickness
Immersing fruit slices in 60°Brix sugar syrup (1:4) at 60°C for 6h
Draining
Dipping in sulphite solution containing 1% citric acid and
0.5 % ascorbic acid
Draining and drying
Packaging
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Storage
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Dehydrated Mango Products
Mango Powder
Used as beverage or flavouring agent
Can be prepared by spray drying or
freeze drying
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Dehydrated Mango Products
Spray Dried Mango Powder
Method
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Mango puree+ liquid glucose (5%)+
tricalcium phosphate (0.5%)
Mix and heat (30min./ 50ºC)
Homogenize (2800 rpm)
Spray dried 165ºC inlet temperature/ 2800 rpm atomizer)
Cooled (4ºC)
Packed (Air tight container)
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Dehydrated Mango Products
Mango Leather
Also called aam papad
Made out of mango pulp mixed with
concentrated sugar solution and sun
dried.
Can be consumed in any season as it
can be preserved for a long period of
time.
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Dehydrated Mango Products
Mango Leather (Flow Chart)
Ripe mango
Wash, peel and extract pulp
Strain
Add 0.6 g KMS for every kg of pulp
Smear aluminum trays with edible oil
Spread pulp in thin layer on trays
Dry in mechanical dehydrator
After drying first layer, spread second layer on it and repeat the process
(until thickness of sheet is 1.0-1.25 cm)
Cut dried sheets into pieces of suitable sizes
Wrap in waxed paper
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Store
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Dehydrated Mango Products
Let Us Sum Up
Dehydration is a process of controlled
removal of water
Fruits and vegetables can be dehydrated
and stored for off-season use
Raw mango can be dehydrated and can
be made into amchur or
Ripe ones can be made into slices and
preserved by osmotic dehydration or can
be converted into powder to be used as
instant mix for drinks
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