Transcript Биоэкономика, основанная на знаниях – с

AGROBIOCLUSTER:
Application mechanism of
Bioeconomy in the 21 century
Introduction: Needs Analysis
and Global Trends
1. BioEconomy is a strategic development goal of the XXI
century because of the following moving factors:
• Growing demand of the power generation system and
industry in cheap raw materials for energy security
• Need for more efficient agricultural and regional
development models
• Growing environmental challenges
• Contemporary technological advances make
“impossible” things possible (especially in
biotechnology, green chemistry and nanotechnology)
• Need to ensure competitiveness in the conditions of
globalizations
Introduction ctd.
2. Bioeconomy: is based on biotechnology and
uses renewable bioresources for production
of valuable products and energy, because:
 Industrial biotechnology can help make a biobased
economy possible - renewable carbon from plants
replace fossil carbon from dinosaurs; thus biology will
replace geology and we will till instead of drill for our
raw materials.
 Biotechnologies such as biocatalysts and
bioprocesses can convert agricultural raw materials,
namely, fiber, lipids (oils), and proteins into the
products of advanced economies - fuels, chemicals,
solvents, monomers and polymers, adhesives and
other materials.
Conversion
Renewable
bioresources:
Biotechnologies:
Biocatalysis (ferments)
• Plants
– grains
– wood
– weed
Fermentation
(microorganisms)
• Animals, fish
• Microorganisms
• Organic waste:
- household
- industrial
- agricultural
- forestry
- water
Physical-Chemical
Technologies:
Extraction
Pirolis
Gas formation
Industrial
bioproducts:
• Bioenergy / Biofuel
• Bioproducts:
– biochemicals
– biodetergents
– biopolymers
– bionanomaterials
– biolubricants
– biological BAS
– bioadhesives
– biocatalysts
– biosensors
Application: industries/products
“green chemistry” has developed
First Wave:
Second Wave:
Third Wave:
Health System
and Medicine
Agriculture and
food industry
Bio-industry
Other sectors
• Informatics
• Biomedicines
• Draught and
disease stable
grains
• Biofuel and
bioenergy
• Bioproducts:
-Biochemicals
-Biopolimers
-Biolubricants
-Biocatalysts
- Biosensors
• Vaccines
• Diagnosticums
• Artificial organs
• Functional
feeding
• Gene therapy
• Biofertilisers
• Nutriceuticals
• Genomics
• Nanotechnology
Application: based on microbiology
Grain
Starch
Industrial ferments
- α-amylase
- glucoamylase
- protease
- lipase
- cellulase
- Pectinase etc.
Energy of water
Glucose syrup
Fructose syrup
Sugar substitute
Microbiological industry
Bio fertilizers
Biopesticides
- bioinsecticides
- biofungicides
- Nitrogen fixer
- biostimulators
Fuel ethanol
-
Vitamins
riboflavin (B2)
Ascorbic acid (C)
nicotiamide (PP)
kobolamine (B12)
Carotinoids
- β-carotene
- astacsantene
- lycopene
Antibiotics
Biomass of live cells
- Biocatalysis in chemistry
- Cleaning of soil, water
and air
Amino Acids
- L-lysine
- L-threonine
- L-tryptophane
Chemicals
- Milk acid
- Lemon acid
- 1,3 - propanediol
- Thin products for
pharmaceutical industry.
Polisacharides
- for technical needs
- for food industry
Application: example of a
bioderived product
Sorona 3GT:
polymer by DuPont and Tate&Lyle
Markets:
Fabrics, Fibers,
Construction plastics
Surpasses polyester and nylon:
softer, easier dyed, stretch
recovery, low prime cost,
stable to dirt
OECD : 21 situational analysis of the advantages of
using bioprocesses and production of bioproducts
Implementation of biotechnology provides
both economic and environmental
advantages:
Organization of Economic
Cooperation and Development
•
10-50% lower prime cost in many industries
•
10-80% lower energy consumption and
emission of CO2 e.g.:
– Green House Gas free biofuel - bioethanol,
biodiesel, biogas; or
– microbe leaching instead of high temperature
roasting of ores in mining industry).
•
Saving water consumption by 20-50% e.g.:
– organic detergents in food industry;
– excluding of chemical dyes in textile industry.
•
www.oecd.org/biotechnology
Considerable decrease of industrial pollution
and emission of toxic substances and Green
House Gases, e.g.:
– “green chemistry”;
– biodegradable polymers;
– lower use of chloral whitewashing of pulp in pulp
and paper industry
Application:
forecasts
Strategic Goals of USA in the area of biotechnologies
1) Biofuel:
 Increase use of biofuels to 35 billion gal/year in ethanol equivalent by 2017
 (from ~ 5 today) Source: James D. McMillan, Ph.D. National Renewable Energy
 Switch 1/3 of total consumption of fuels to bio by 2030
2) Biorefineries:
 Integrated production and processing of pulp biomass into biofuel, energy and chemical products
 Scientific and technological research aimed at creation of commercial technologies of
biorefinery by 2012.
Unlimited possibilities of bioeconomy: bioproducts and bioprocesses are
aimed at changing of the traditional areas of industry, using chemical raw
materials and chemical technologies
1) World market of biochemical products by 2020: $280 billion
20% ($280 bill/year) of the world market of chemical products ($1,4 trillion/year) will be
substituted by bioproducts and biotechnologies of them $160 bill/year would be new
products (Estimation of McKinsey Group)
2) World market of bioenergy industry in 2050: $150 billion
30% of the world’s demand of energy would be provided by renewable sources
The market of biomass needed for this demand will be $150 billion. (Estimation of Royal
Dutch Shell)
Compare: the World market of biopharmaceutical products forecast $50 billion in 2010.
How does it work?
The Biorefinery Concept is one of the ways to operate Bioeconomy
Are there any
issues or barriers?
Major problem for BioEconomy
Unstable supply of raw materials needed for biotechnological
production of new products/energy with the help of
microorganisms!!!
Example: Biofuel
Why raw material is an issue
1st Generation of Biofuel
Increase in production of such Biofuels
uses up arable land, eatable crops,
increases prices on food and creates a
dilemma: FOOD or FUEL?
Bioethanol (substitute of gas) is
made of cereal crops: corn,
wheat etc.
• Dried plant cells develop lignine
(xylogen) coat to defend from
microorganisms. Further disintegration
of cells into monosacharides (material
for biotechnologies) requires acid
influence: TOO EXPENSIVE!
Biodiesel is made of oil-bearing
crops
2nd Generation of Biofuel
Fuel is made of cellulose: dried
waste products of agriculture,
forestry, wood processing
industry, household waste etc.
Can help Food or Fuel dilemma
`
• No cost-effective infrastructure for
harvesting, transporting and storing of
biomass: TOO COMPLICATED!
Influence of Technologies on
cost-effectiveness of making
bioproducts
Type of Raw Material
Processing Technology
Storage Technology
Yield
Cost of Processing
Transportation
Technology
Cost of Raw Material
Profitability
Share of Raw Materials in the Structure
of Prime Cost of Final Products
• BioFuels – 50%-80%
• Organic Chemicals – 45%-90%
• Animal Feeds/Forages – over 60%
• Cost of Raw Material consists of the costs
of growing, harvesting, transportation and
storage.
• Total Costs grow in logarithmic
progression depending on the distance
between the field and the processing site
What is required?
Green Energy from Green Mass: shredded overground part
of plants, collected during blossoming or budding phase:
perfect raw material for Bioeconomy
“Green Mass”
as Raw Material
In green mass
condition plant cells
contain easy
fermentable sugars
and little lignine,
which makes them
good raw material for
biotechnologies and
easy to digest feed
for animals
Still another issue
The advantage of the “green mass”
condition of plants is at the same time a
drawback: plants preserve their useful
qualities in this condition for only a short
period of time: up to 2 hours, which is
enough for small scale summer time
production of biogas and cattle feeding:
EFFICIENT TRANSPORTATION AND
LONG TERM STORAGE TECHNOLOGY
is needed
What we propose:
Business Project:
Integrated Technology of Cost-Effective and Scale Production
of Organic Food, Bio-Detergents, Bio-Fuels and Organic
Chemicals
Based on two expediencies
1) Technological
Green Mass is not shipped long distance:
equipment for its processing is installed at
the place of its accumulation: the Energy
Farm and the Biorefinery concepts are
bridged into one concept Agro-Industrial
Enterprise (AIE):
• Transportation and long-term storage
know-how’s and reduced cycle of spirits
production know-how are creating the
bridge
• Energy of the Sun accumulated in
plants is used efficiently for mass
production of biofuels and bioproducts
• 70% of land - perennial forage crops.
2) Economic
• The prime cost green mass of perennial
forage crops is the lowest of any other raw
material
• Higher yield and full utilization of green mass
gives 4-8 times more energy and products per
acre compared to cereal crops and traditional
technology
• Diversification of products with low prime cost
minimizes risks and ensure quick payback
• High cost efficiency and feasibility of creation
of a multi-industrial “AGROBIOCLUSTER”
allows to involve resources of companies of
oil, chemical, food and other industries
Three know-how’s allow to connect this whole mechanism which
is powered by the green mass and liquid organic fertilizers
Grain/Straw
Honey
Organic
Chemicals
Technology of
Transportation and
Long Term Storage
Fibres
Textile, paper,
construction
materials
Spirits
Liquid Organic
Fertilizers
Forage
Organic Food
Products
$0.19/gal
BioFuel
Green Biomass
Waste
Forage
Chlorella
BioDiesel
Biogas
Vermiculture
BioHumus
Heat & Electricity
Biologically
Active
Substances
BioDetergents,
BioCosmetics,
BioPharmaceu
ticals
Which Perennial Forage Crops?
1. ASTERACEAE Family
- Helianthus tuberosus L. (artichoke)
- Helianthus tuberosus L. XH. annus L.
- Silphium perfoliathum L. (pilotweed)
2. BRASSICACEAE Family (cabbage)
- Bunias orientalis L.
3. FABACEAE Family (legumes)
- Galega orientalis Lam. (goat's rue)
- Lathyrus silvestries x L. Latifolius (peevine)
4. MALVACEAE Family
- Lavatera thurigiaca L.
- Sida hermaphrodita Rusby
5. POACEAE Family
- Sorghum almum Parodi (Columbus grass)
6. POLYGONACEAE Family (buckweat)
- Rumex patientia L.x. R. tianschanicus A. Los. (sorrel)
E.g. see reference on advantages of the perennial forage crops: "Perennial
Forages as Second Generation Bioenergy Crops“ www.mdpi.org/ijms/papers/i9050768.pdf
Vermiculture
Chlorella
Biogas Plant
Transportation
and Long Term
Storage
Technology
Energy
Farm
Bridge
Waste
Semi Finished
Products
Electric Energy
Biohumus
Biofuels
Biofuel
(biodiesel)
BAS (biologically
active
substances)
Spirits
Fibres, Spirits
Forage
Milk, Meat, Fish
Honey, Sugar
Integrated Mini
Biorefinery
Organic
Chemicals
Various
Industries
Biorefineries
The Agro-Industrial Enterprise Concept
The AGROBIOCLUSTER Concept
Organic Food
Biopharmaceuticals
Other Bioproducts
Finished
Products
Market distribution and customer
Industrial Organic Farming
Business Project Vision
The long term business project is complicated
and should be implemented in stages
At the 1st stage a Corporation is created in US/Canada with 55%
contributed by Ukrainian founders in the form of nonmaterial assets:
know-how’s; and 45% contributed by US/Canadian founders in the form
of start up capital. At this stage know-how’s are patented in US/Canada
and capitalized as the Corporation’s property.
A subsidiary operation in
Ukraine designs models
for patenting
At the 2nd stage the new property of
the corporation, i.e. licenses to use
patents are invested into a
development and logistics company
At the 3rd stage the Corporation invests its
licenses to Inter Sectorial Holding
(transnational company)
At the 4th or ground stage, the Inter Sectorial Holding controls 100% of
the subholding of Agro-Industrial Enterprises (AIE) and 50% of each
derivate subholding in different industries who buy semi-finished products
from the AIEs. AIEs, existing or newly formed industrial biorefineries and
marketing network companies merge into an AGROBIOCLUSTER.
Subholdings
in different
countries
The primary producers, the farmers, invest farm
land against ownership of 20%, which is 4-8
times higher income than what they make today
with existing technologies
Your feedback will be much
appreciated!
We will be happy to provide details
and become reliable partners.
Contact person: Mr. Anatoliy Furda,
Ukraine-Canada SBEDIF Business Center, NSCI.
26 Dnistrovska Str.
Ivano-Frankivsk, Ukraine
Email: [email protected]
Tel.: +38 (0342) 55-20-22
Fax: +38 (0342) 55-91-56