MECH 450 – Pulping and Papermaking Topic 2
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Transcript MECH 450 – Pulping and Papermaking Topic 2
MECH 450 – Pulping and Papermaking
Topic 2 - Natural Resources
James A. Olson, Nici Darychuk
Pulp and Paper Centre, Department of Mechanical
Engineering, University of British Columbia
Forests - Overview
27% of land mass on Earth is forested
Annual world harvest is 3.5 B m3
50% fuel
33% wood
16% Pulp and Paper
Plantations:
6% of annual harvest
23% of Pulp and Paper
Canada’s annual harvest is 60 M m3 10% of worlds harvest
To support a 1.6% population increase requires forest the size of
BC. Solution is plantations.
Types of Trees
Two Types:
Gymnosperms (Naked seed)
Conifers
Softwoods
Angiosperms (Vessel – seed)
Deciduous
Hardwoods
Evolution of the two types
Softwoods are simpler
and older
300 M years ago
Hardwoods are more
complex and recent
Angiosperm plants 160 M
years ago
Hardwood trees
widespread 100 M years
ago
What species are common in Canada?
Softwoods
Douglas-fir
Pines
Hardwoods
Poplars
• Aspen
Spruces
Birches
Firs
Oaks
Hemlocks
Maples
Cedars
Structure of trees
Definitions
Heartwood:
Sapwood:
Juvenile Wood:
Mature wood:
Tree Cross Section
Cambium:
Outer Bark:
Inner Bark (Phloem):
Growth ring
Annual ring:
Earlywood:
Latewood:
Types of Cells
Cell Types
Tracheids (Fibres):
Vessels:
Parenchyma:
Rays: constructed of parenchyma cells
Pits: Opening in cell walls to support radial
movement of water and solutes
Micrographs
Different types of cells
Cell Structure
Secondary
Wall
Microfibril
Angle
S3
S2
S1
Primary Wall
Secondary Wall:
S1 Layer:
S2 Layer
S3 Layer
Middle Lamella:
Middle
Lamella
Primary
Wall
Fibrils
Fibrils are crystals of
cellulose. The angle at
which the fibrils make
with respect to the axis
in the secondary wall
significantly affects the
strength of the fibre.
q
Chemical structure
Cellulose
Glucose monomers
Primary wall 6000 units
Secondary 16000 units
O
Hemi-cellulose
A
HO
HO
O
Poly-saccharides
Branched polymers
B
HO
O
O
Eg, xylose, arabinose
E
Micro-fibrils
Crystals of cellulose
20 nm ~ 2000 cellulose
molecules
OH
OH
HO
OH
O
HO
O
C
OH
O
OH
OH
Fiber
HO
O
D
O
HO
HO
O
Cellulose Molecule
OH
Lignin
Complex phenylpropanoid
polymer which is deposited in
plant cell walls
Thermo plastic polymer
Adds rigidity and strength to
cell walls and provides
barriers to diffusion and
infection
Exists as a single molecule
within trees
Extractives
Miscellaneous components that are soluble in acetone are called
extractives
Include sugars, amino acids, simple fats and carboxylic acids
Mostly they are intermediate compounds from metabolic processes
Found in sapwood and inner bark (live part : Phloem)
Dissolve rapidly in alkaline (kraft) pulping.
Can break down pulping chemicals requiring a higher concentration
May also negatively affect the colour, bleachability and wettability of
pulps
Diminish transport of pulping chemicals into the wood
Relative amounts through cell wall
Middle Lamella:
Cell Wall:
Variation of raw material (Fibres)
This is one of the largest challenges facing BC
industry
Factors affecting variation:
Between species (BC has 27 species / subspecies of pine trees)
Between tree variations
• Widespread climate variation: Northern / Southern / Coastal / Interior
• Local growing conditions (alpine / valley)
• Genetic variation
Between ring variations: Juvenile / mature wood, changing climate
Within rings: Early wood / latewood
Compare this against mono-clonal plantations in a
uniform, southern growing season.
Properties of common fibres
Non-Woods
Common papermaking non woods are: