Transcript Food Safety Equipmentx

Operational Excellence
Scalable Software for Real-Time Visual Intelligence
Oliver Gruner, Strategic Account Manager
o: 508-543-8600 x 249
m: 508-740-3351 [email protected]
Todd Berner, The Braas Company
o: 515-249-2534
[email protected]
ICONICS
Visual Intelligence Software Solutions Since 1986
Configurable System Integration Tools
•
•
•
•
Human-Machine Interface Visualization (HMI)
Supervisory Control & Data Acquisition (SCADA)
Manufacturing Intelligence (BI for Real-Time Operations)
Leveraging the Microsoft Advantage
Universal Visualization & Interoperability
• Aggregate and Manage Any Data Source from Anywhere
• Consolidate Alarm and Incident Management Systems
• Track, Trace, Report, Analyze, Contextualize
Worldwide Network
• 400 Partners, Global Support Network
• 200,000 Licenses, in 20,000 Plants
2
ICONICS is winner of the 2007 Frost &
Sullivan Industry Innovation and
Advancement of the Year Award in the
European Automation and Control
Solutions Market.
This award is given to a company that has proven to
be a leader with pioneering technology, sound
business strategy and is positioned to move the
industry forward with its creativeness and innovation.
Key Markets
Automotive
9%
Machine
Builders
20%
Food &
Pharm
14%
Oil & Gas
14%
Other
18%
Utilities
17%
HVAC
8%
4
Visual Intelligence Solutions
Connecting People to Machine and Business Systems
Business
Systems
ICONICS
Functional Stack
SCADA
HMI / Visualization
Operational Excellence
Manufacturing
Intelligence
Control
Systems
5
ICONICS Integration
Manufacturing
Intelligence
BizViz Suite
HMI / SCADA
GENESIS32 Suite
Connectivity
OPC, SNMP,
Database, ERP
Web Services
Visualize
Visual Intelligence at All Levels
Propagate
External Systems
ERP
EAM
MES
Quality Control
Visualize
KPIs
Analyze
Contextualize
with context for
decision support and
transaction data
Production data is converted
into individual KPIs
Visualize
At All Functional
Levels
Visualize
Aggregate
Large quantities of data
Raw data, production data, multiple sources
Visualize
“Scales Away”
spans organizations &
geographies
“Scales Out”
by adding
machines
“Scales Up”
on large systems
“Scales In”
on a machine
“Scales Down”
to devices
Scalability from Embedded and Mobile Devices
to Distributed Systems Spanning an Enterprise !
8
American Water is one of largest water and
wastewater utility company,
• They serve over 16.2 million people
• 6,900 employees
• 32 states and Ontario, Canada.
• Over 400 SCADA system sites
• Extensive use of all of ICONICS products.
• From Small PC based systems up to Fully redundant
Server based systems.
London Heathrow Airport
Terminal 5 - Unified Management System
Europe’s Largest Construction Project
Over £6 Billion (US$10 Billion)
Scope
• Tag Count 3 million in total
• 60 OPC Servers
• 400,000 AlarmWorX tags (5 pairs of 80,000)
ICONICS and OPC Solutions Selected Over 18 Others
GENESIS32 and BizViz Will Supervise 20+ Systems:
•
•
•
•
•
•
•
•
•
•
Security
Lighting
People Movers
Building Automation
Baggage Handling
Moving Walkways
Elevators
Jetways
Billing Systems
Etc…
Terminal 5
Unified Management System
(SDKU)
Project Scope
300 million tons per year
80,000 km of pipe
400 pumping stations
1,000 holding tanks - 101 locations
8000 Telemetry-Controlled Valves
Click Here to Launch
GenDemo Displays
Solution: PC-Based SCADA with OPC Data
(GENESIS32)
500 PCs
2000 PLC’s
780,000 tags via Microwave and 22 satellite earth stations
2,100 Human Interface Screens
Maximum Data Update: Two Seconds
Primary Integrator
• OPC Technology Makes SLA Possible
www.elesy.ru
Data Connectivity
&
Overview
Network Visualization
PortalWorX
WebHMI
SNMP
Pocket GENESIS
MobileHMI
Data Connectivity
&
Network Visualization
Blah
Visualization Possibilities
PortalWorX
WebHMI
Multi-role based web views
Single Sign On (SSO)
Communication via LAN, WAN and Internet
Combines HMI and Enterprise data using
Web Parts
Browser based, with single role concept
Communication via LAN, WAN and Internet
Combines HMI and Enterprise data using
ICONICS GENESIS32 product
Visualization Possibilities
Pocket GENESIS
MobileHMI
Pocket GENESIS
• PocketPC platform
• Communicated to a GENESIS32 Server
• Full Graphics, Alarms, Trends
Supports LAN, WAN, Internet and GPRS
Visualizes Shop Floor and Enterprise data
MobileHMI
• Provides data in text form
Supports any PDA, Pocket PC and Cell
Phone
Visualizes Shop Floor and Enterprise Data
ICONICS can visualize data on any browser based platform !!!
Data Connectivity
SNMP
Blah
NEW Supported Data
Sources
• SNMP
• SAP
• SQL Server 2005 (native)
Native Data Sources
• OPC – Shop Floor Automation
• Oracle (versions 8,9,10)
• SQL Server 2000
• Microsoft Access/Excel
Universal Data Integration
Universal Data Layer
Plug in
HVAC
Devices
SNMP
Plug in
Router
Server
Data Mining
Server
PLC
Databases
One Development System
Data Mining to MES and ERPs
Vertical Integration
Top Floor to Shop Floor
Data Mine Enterprise Information
Data Mine real-time Data
Compute KPI’s
Visualize, read & write
ICONICS
Transition
OPC Web-Enabled
Real-time Automation Software
View and Control with Web-Based HMI / SCADA
1
Web-based Visualization
Zero Based Install / Thin Client – single
role
Mix Graphics, Trends, Alarms, Reports with
Other "Corporate Info"
Two-Way Interaction
Only Requires "Standard" Server PC
Supports Internet Explorer 6 through IE 7
Cost-Effective "Concurrent" Licensing
Runs VBScript or JScript
WebHMI
2
Transition
Collaborative, Web-Enabled
Visualization Cockpit
Any Information
Any Time
From Anywhere
2
PortalWorX Key Features
• Accessibility of Key Information via Sharepoint Services
• View KPIs, Trends, and Systems remotely
• Dashboard Interface provides data wherever you need it.
• HMI/SCADA, ERP accessible from your home or HQ.
PortalWorX WebParts
Web Parts make it easy to show
data and customize portals
Instantly view KPIs and Trends
On-Demand Monitoring and
Management
Drag-and-drop configurations
makes PortalWorX simple to use
PortalWorX
Let’s Introduce Some Examples
Live Parameter
Monitoring,
Alarming, and
Trending
Create
personalized
dashboards for
each user.
Single sign-on
services for all
applications.
PortalWorX
Automotive Dashboard Example
GIS
Integration
Supply
Chain
Scorecard
PortalWorX
Excel-based
Report
Triggering
Water Treatment Portal
GIS Integration
Geographical Information System
• Designed to provide visibility for geographically dispersed assets
• Real-time information at a glance
• Connect to JCI Facility Performance Indexing
2
28
GIS Objects
Smartpin (example)
• Using our custom Smartpins to identify Eastern U.S. power plants
Complete Failure
Main Generator Breaker
Water Level
Main Generator
Boiler
Transformer
Fuel Supply
Steam Turbine
29
Why Use ICONICS?
Web Enabled Technolgy
Shop Floor to Top Floor Connectivity
Open Standards
Technology Leader in 64 bit technology
Security
Integartion Tools to cut down
delpoyment time and cost
Security is an issue !
No registry settings in HKey_Local_Machine
STIG – implementation (Security Technical Implementation
Guidelines)
• No installation at DoD without passing STIG requirements
• Leverage DoD Security Expertise
• Guidelines are Constantly updated by DoD
• Highest Level of Security
Engineering Tools
ICONICS provides OLE Automation
Interfaces to link into products
Create smart symbols
GOAL:
• Reduce development time
• Be more competitive
• More business
Engineering Productivity
Save Time in System Development
“We Love Questions about Price, It Plays to Our Strengths”
• Engineering Time Savings… Ease of Configuration
• Active Tag Counting, Modularity, Web Clients
• Total Cost of Ownership..
• Startup Time Savings: Modular Deployment… Distributable
Wonderware Converter
Convert Intouch Graphics
Static and dynamic actions
Help File
Auto-Configuration
Alstom
Siemens Dematic
Moore Products
Phoenix Contact
3
Audi - Auto Configuration
3
Siemens Procidia Example
…….
Custom Command Server
ICONICS Custom Command
Server:
• Flexible entry point for
custom integration
• Override standard dialogs
with calls to external APIs
(DLL or EXE)
• Allows you to protect IP
within compiled code
• Supports C#, C++, VB, etc.
Data Mining to MES and ERPs
Vertical Integration
Top Floor to Shop Floor
Data Mine Enterprise Information
Data Mine real-time Data
Compute KPI’s
Visualize, read & write
ICONICS
BizViz Productivity Analytics
Visual OEE, KPIs and Analysis for Operational Excellence
Downtime Analytics
OEE Analytics
Track Downtime, Performance and Quality
Manufacturers Are Driven
by Specific Pressures
A Complete Picture of Your
Operational Performance
Contextualizing ALL of your manufacturing and operations data to
provide a complete picture of your operational performance
INTELLIGENCE
Customer/Production Run
Shifts, Schedules, & Labor
Customer 1
Shift 1
Shift 2
Customer 2
Shift 3
SKU 490399409
Product ID
Shift 1
Shift 2
Shift 3
Customer 3
Shift 1
CHANGEOVER
Shift 2
Shift 3
Shift 1
SKU 5593004939
UCL
Quality
LCL
Production Per Hour
INFORMATION
Cycles
Units
Waste
Work Cell 1 State
Work Cell 2 State
Work Cell 3 State
Work Cell 4 State
DATA
Velocity
Pressure
Temperature
2:00
3:00
4:00
Time
5:00
6:00
Flexible Structure for OEE and
KPI Calculation and Visibility
OEE Calculation and Reporting
•
•
•
•
Downtime Analysis and Reporting
Tact Time Reporting
Shift Reporting
OEE roll-up from station to line to site to enterprise
Can run stand-alone
Asset Tree
ISA 95
OEE Calculation
Solutions vs. Tools
Runtime View Configuration
We will show a brief GEN32 Demo on
ReportWorX – some water examples
AlarmAnalytics
BridgeWorX
Thank You!
Oliver Gruner, Strategic Account Manager
o: 508-543-8600 x 249
m: 508-740-3351 [email protected]
Todd Berner, The Braas Company
o: 515-249-2534
[email protected]