Transcript WMS Qguar - Structure - Consultanta Logistica

WAREHOUSE MANAGEMENT SYSTEM
Technology
Operating system:
Database server:
Windows NT/2000/2003, Unix
Terminal server:
Windows 2000/2003
PC workstation:
Windows NT/2000/XP
Off-line terminals:
DOS
RF terminals:
VT220, Windows CE or Mobile
RDBMS:
Oracle 8.1.x/ 9.2.x SE/EE/One
Hardware:
Database server:
Sun, IBM, HP, Intel-PC
Terminal server:
Intel-PC
Client:
PC, Symbol, LXE, Intermec, Dolphin
Technology
Interfaces:
•SAP certificate, LE-IDW scenario
• integrated standard interface
• Realized interfaces to following ERP software:
 J.D. Edwards
 MFG/PRO
 SAP
 Axapta
 Titan
 Exact
 Simple
 Sun
 CS/3
• Technology of data exchange
 ASCII – Files, FTP
 XML – Files, FTP
 direct database access
 RFC (remote function call)
• EDI FACT messages
System Architecture
SAP
Sun
Certified Integration
(LE IDW scenario)
JDE
Axapta
Exact
MFG PRO
DATABASE
Oracle 8.1.x/9.2.x SE/EE/10 G
OPERATING SYSTEM
Server: Windows NT/2000/2003/Unix
Workstations: Windows NT/2000/XP
Off-line terminals: DOS
RF terminals: VT220, Windows CE
HARDWARE
Server: Sun, HP, IBM, Intel-PC
Client: PC, Symbol, LXE, Intermec, Dolphin
Process Flow
Delivery
notification
unload
cohesion
verification
stock
actualization
transport to
the indicated
location
quality
check
location
assignment
repackaging
identification
WAREHOUSE STOCK
stock
actualization
load
collection
check
loading
optimization
Picking list
dispatch planning
and generating
WMS Qguar - Structure
COMON MASTER DATA FILES FOR ALL MODULES (WAREHOUSES, PRODUCTS, PACKAGING DATA,
FIRMS, ETC.)
PURCHASE ORDER
SALE ORDER
EXTERNAL
SYSTEMS
PURCHASE ORDER
CONFIRMATION
DELIVERY (INBOUND)
INPUT
SALE ORDER
CONFIRMATION
SHIPMENT
QUANTITY AND QUALITY
CHECK
PICKING LIST
LOAD UNIT/PRODUCT
IDENTYFICATION
OPTIMIZED PICKING
DELIVERY NOTE
INBOUND DOCUMENT
INVOICE
PURCHASE INVOICE
STORAGE LOCATION
ASSIGNMENT
PURCHASE
PRICELISTS
PICKING CONFIRMATION
AND SHIPMENT
CLOSURE
PRICELISTS
PUT AWAY
FINAL CHECK
DISCOUNTS
PAYMENT
TERMS
DISCOUNTS
STOCK ADJUSTMENT
STOCK ADJUSTMENT
DELIVERY NOTE
ROUTE PLANNING
FORECASTING AND PURCHASE ORDERS GENERATION
PAYMENT
TERMS
WMS Qguar - Structure
Warehouse topology
Firms – master data
Products – master data
Orders
Inbound
Storage location
assignment
Customer orders
Picking
Outbound
Inventory
Movements
Quality management
Repackaging
Reports
Mirroring of warehouse structure
Detailed shapening of each element of warehouse structure
Bulk
Paternoster
Different strategies:
Zone B
Bulk A
Bulk B
Zone A
Classic racks
Drive in
Drive through
High storage area
Bulk C
• FIFO
• FEFO
• LIFO
Refusals
Customized put away rules
Picking
Warehouse features
The highest element in the
structure
WH
Storage area
Storage
locations
Assignment of different
features due to use of area
classes
Dimentions, filling factor,
check digit......
Numbering of storage locations
7
6
1
2
5
01 A 07 02
4
Aisle
3
2
Check digit – essential
element of warehouse
structure
1
A
B
C
WMS Qguar –location management
VOLUME, LOAD CAPACITY
LOCATION
VOLUME MANAGEMENT
HIGHT
M
3
KG
LOAD CAPACITY
LOCATION:
010101
854212
010102
010103
WIDTH
UNIT 01
PACKAGE 02
854212
PACKAGE 03
LOAD UNIT 04
Deliveries
EXTERNAL DELIVERIES
RECORD
PRODUCT STORING
TEMP. LOCATION
LABEL
PRINTING
G
A
T
E
QUALITY
CHECK
TEMP. LOCATION
RETURNS AND REFUSALS
PRODUCTS P1/P1.1
QUALITY
STATUS
LOCATION
ASSIGNEMENT
TRANSPORT
PRODUCTS P1/P1.2
PRODUCTS
PRODUCTS P2
ZONE A
Goods issue
STOCK AVALIABILITY
CHECK
ORDER
WAREHOUSE
SELECTION
AUTOMATIC
SHIPMENT
PLANNING
TRANSPORT
AND PICKING
ORDERS
TEMP. LOCATION
PRODUCTS P1/P1.1
PRODUCTS P1/P1.2
PICKING
CORRECTNESS
CHECK
PRODUCTS
PRODUCTS P2
ZONE A
LOADING
TEMP. LOCATION
G
A
T
E
WMS Qguar – truck load
Client A
Route Kraków - Wrocław
Client B
Client C
Route Kraków - Warszawa
Client D
Sales order X
Picking
Sales order Y
Picking
Sales order Z
Picking
WMS Qguar – put away rules - samples
1
Storage location dimensions (comparison between load unit and storage location dimensions)
2
Maximum storage location load
3
Product warehouse group – warehouse zone assignments
4
Defined storage levels for products
5
ABC analysis results
6
Racking type
7
Location type (storage, picking)
RF Terminals
PAPER TRANSPORT
ORDERS
OFF LINE TERMINAL
ORDERS
RF TERMINAL
TRANSPORT
ORDERS
WAY TO GO
REDUNDANT
WAY
DISPATCHER
WORKSTATION
ORDER
MANAGEMENT
Automatic consolidation
DRIVE IN RACK 01
DRIVE IN RACK 02
+
LOCATION 01
LOCATION 03
LOCATIION 02
+
LOCATION 01
DOCK 01
Picking by line
Pick by line optimisation
PBS a PBL
Picking efficiency
Bar codes
PRODUCTION
WAREHOUSE
registration:
EAN codes
SHIPMENTS
docks
committing transport
orders:
LU code
committing transport
orders:
LU code
DELIVERIES
assembling picking
load units:
source LU codes, quantities
registration:
EAN codes, quantities
STOCK CORRECTION
removing load units:
scanning LU codes, entering data into the system
INVENTORY
checking load units
removing load units:
reading LU codes and quantities from the system,
committing correction by scanning
on storage places:
LU codes
MOVING TO ANOTHER
WAREHOUSE
adding positions:
scanning LU codes
WAREHOUSE
Support
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Various service levels can be adapted to meet the customer’s needs.
(from „standard level”: Mon-Fri 0800-1800 up to „24/7/365”)
Less than 1 hour reaction time possible.
Direct links to every server all over Europe.
Hardware, software and interface monitoring.
Remote disaster recovery.
Help desk (English, German, French, Russian, Polish, Spanish).
Reparation of end users’ mistakes.
Quantum stand by server solution.
Remote upgrades and patch installation.
Data mining and analysis on demand.
System customising and consulting.
Remote access to the Qsupport (maintenance system) via WWW enables
the customer to monitor all cases.
Quantum keeps your business operations running!
Key features
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Process oriented architecture
Event driven system
Distributed or centralized configuration
Automated remote software updating
National Language Support
Load and handling units concept
Multi-client capability
EAN 128 support
Data gathering and processing via RDT or off-line terminals
Running interfaces to ERP systems (SAP/R3, MFG Pro, Sun, Exact, etc.)
WWW front end reporting
Interfaces to warehouse automation (pick-to-light, conveyers, etc.)
Thank you for your
attention!