TM 720 Lecture 07: Cont. Variable Charts, ARL & OC

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Transcript TM 720 Lecture 07: Cont. Variable Charts, ARL & OC

ENGM 720 - Lecture 12
Introduction to Designed
Experiments
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ENGM 720: Statistical Process Control
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Assignment:


Reading:
•
Chapter 13
• Section 13.1 through 13.4
Assignment:
•
None. Study for Final.
•
•
Purposes for Experimental Design
Experimental Design Terms
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What is an Experiment?

Montgomery (2001):
•
A test or series of tests in which purposeful changes
are made to the input variables of a process or system
so that we may observe or identify the reasons for
changes that may be observed in the output response.

Strategic manipulation of a system in order to
observe and understand its’ response.

Usually, sequential experiments are better:
•
•
One variable at a time – misses interactions
All variable combinations – too expensive
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Some Examples of Elements in
Experimentation



Purpose:
•
•
•
Characterizing
Screening
Optimizing
Strategy:
•
•
•
One-factor-at-a-time
Comprehensive
Sequential
Design:
•
•
•
•
Simple Comparison
Response Surface methods
Factorial
Fractional Factorial
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Experimental Factors (Terms)

Design Factors
• Design (varied) Factors
• Constant (held-constant) Factors
• Allowed to Vary Factors

Nuisance Factors
• Controllable
• Uncontrollable
• Noise
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Identifying Factors & Ranges




Experience
Team Approach
Fishbone Diagrams
•
Four M’s and an E
• Man
• Material
• Machine
• Method
• Environment
Trial/Pilot Runs
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Some More Terms

Primary Factors = Design Factors - manipulated levels

Treatments = Levels

Blocking - making comparisons under homogeneous
conditions

Replications - all actions required to set the
experimental conditions are taken for each observation.

Repeated Measures - observations that cannot be
randomized in order.
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Controlled Experimental Observation


Control
•
•
•
Blocking
Randomization
Replication
• Replication vs. Repeated Measures
Observation
•
•
•
Main Effects
Interaction Effects
Estimation
• Location
• Variation
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7 Steps of Designed Experiments
1.
2.
3.
4.
5.
6.
7.
Statement of problem
Selection of response variable
Choice of factors, levels, and ranges
Choice of experimental design
Perform the experiment protocol
Statistical analysis of the data
Conclusions & recommendations
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Can
do in
any
order
Example: Eye Drop
Effectiveness




Purpose: Determine better of two eye drops
Blocking Variable: Patients
Why Block
•
Variation (due to patients) is great, perhaps greater
than effect of medication
To Block
•
•
Assign one medicine to an eye, and the other
medicine to the other eye
Randomized variables? (left vs. right eye,…)
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Example: Gas Mileage (Octane)




Purpose: Mileage w/ Fuel Quality
Desired Blocking Variable: Time of Day
(Traffic Load)
Why Repeated Measures, Not Replications
•
•
Can’t empty tank and replace octane immediately
Variation (due to sequence of trips) is just giving
information on measurement accuracy for traffic
To Replicate
•
•
Repeat trip conditions (time, etc.) with both octanes
Lurking variables? (summer vs. academic year,…)
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Effects: Main


A Main Effect is the difference between
responses at different levels of a Design
Factor
Example: Intelligence Drug
• Design Factors
• Drug
• Student
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Yes
84%
99%
No
75%
90%
Avg
Good
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Effects: Interactions


An Interaction is the failure of a factor to
produce the same effect on the response
at different levels
Example: Intelligence Drug
• Design Factors
• Drug
• School
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Yes
75%
95%
No
45%
99%
ESU
SDSMT
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Introduction to Comparisons

Comparisons usually look for an effect that is
comparably large with respect to the variation present

Visual Inference Testing

•
•
Dot Diagrams / Barcode Plots
Applications
•
•
Small Data Sets
Subjective?
Statistical Inference Testing
•
Applications
•
•
•
Large Data Sets
More powerful to find smaller effects
Objective?
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Visual Tests of Comparison

Stragglers defined:
•
•
•

Left stragglers are observations less than the larger of
the two minima
Right stragglers are observations greater than the
smaller of the two maxima
Total number of stragglers = Left stragglers + Right
stragglers
Tukey’s Quick Test
•
Tukey, J. W. (1959)
If the total number of stragglers is 8 or more, then the
locations can be judged statistically significant at the .05
level
• Significance level is about .035 for larger sample sizes
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Visual Tests of Comparison

Three-Straggler Rule
•
Lenth, R. V. (1994)
If there are at least 3 left stragglers and at least 3
right stragglers, then the locations can be judged
statistically significant at the .05 level
• Should have at least 5 observations in each set
• Significance is about .035 for larger sample sizes

Modified Quick Test
•
Lenth, R. V. (1994)
Conclude a statistical difference in location if the total
number of stragglers is 8 or more, or if there are at
least 3 stragglers at each end.
• Significance level is almost exactly .05
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Ex 1: Popcorn Brand - Method



Purpose:
•
Determine the best process for popping corn seeds
Response Variable:
•
Number of un-popped seeds (50% unbroken by flower)
Factors:
•
•
•
Brand (design, two discrete levels)
•
•
Orville Redenbacher - Regular
Jolly Time - Yellow
Method (design, three discrete levels)
•
•
•
Microwave Bowl
Hot Air
Oil Skillet
Time (constant, continuous 2:00 minutes, except as noted)
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Experiment Data
Brand
Pilot Runs
1OR 2JT
Orville Redenbacher Regular
Jolly Time - Yellow
1
2
3
4
1
2
3
4
Method
M.W
4*
5*
26
18
7
37
5
9
14
34
H.A.
64*
18*
22
26
32
38
20
22
20
17
Oil
446*
10*
10
110
86
14
9
224
4
81
* Time was 2:30 (min:sec); otherwise, time was 2:00 min
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Run Sequence
Run Order (Brand)
Mthd PR1 PR2
E1
E2
E3
E4
E5
E6
E7
E8
MW
OR
4*
JT
5*
JT
5
JT
9
JT
14
OR
26
OR
18
OR
7
JT
34
OR
37
HA
OR
64*
JT
18*
OR OR
22 26
JT
20
JT
22
JT
20
OR OR
32 38
JT
17
Oil
OR
446*
JT
10*
JT
9
OR OR OR
10 110 86
JT OR
224 14
JT
4
* Time was 2:30 (min:sec); otherwise, time was 2:00 min
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JT
81
Basic Statistical Concept

Noise results in variation = Experimental Error
•
Should be unavoidable, certainly uncontrolled, and
indicates that the measured value is a Random Variable
(abbreviated r.v.).
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Definitions (review from Lect 6)

Analysis-of-variance (ANOVA) is a
statistical method used to test
hypotheses regarding more than two
sample means.
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Definitions (review from Lect 6)

The strategy in an analysis of variance is to compare the variability
between sample means to the variability within sample means. If
they are the same, the null hypothesis is accepted. If the variability
between is bigger than within, the null hypothesis is rejected.
Null
Hypothesis
Alternative
Hypothesis
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Definitions (review from Lect 6)

An experimental unit is the item measured during an
experiment. The errors in these measurements are
described by random variables.

It is important that the error in measurement be the
same for all treatments (random variables must be
independent and have the same distribution).

The easiest way to assure the error is the same for all
treatments is to randomly assign experimental units to
treatment conditions.
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Definitions (review from Lect 6)

The variable measured in an experiment is
called the dependent variable.

The variable manipulated or changed in an
experiment is called the independent
variable.

Independent variables are also called factors,
and the sample means within a factor are
called levels or treatments.
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Definitions (review from Lect 6)



Random samples of size n are selected from each of k
different populations. The k different populations are
classified on the basis of a single criterion or factor.
(one-factor and k treatments)
It is assumed that the k populations are independent
and normally distributed with means µ1, µ2, ... , µk, and
a common variance 2.
Hypothesis to be tested is
H 0 : 1   2    k
H1 : At least two of the means are not equal
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Definitions (review from Lect 6)


A fixed effects model assumes that the treatments have
been specifically chosen by the experimenter, and our
conclusions apply only to the levels chosen
Overall Mean
Fixed Effect Statistical Model:
Observed Value


yij  i  eij     i  eij .
Error in Measurement
where eij is a iid N(0,2).
ith Treatment Effect
A random effects model assumes the treatments are
random samples from a larger population, and our
conclusions apply to the larger population in general.
Because the fixed effects model assumes that the
experiment is performed in a random manner, a one-way
ANOVA with fixed effects is often called a completely
randomized design.
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Definitions (review from Lect 6)

For a fixed effects model, if we restrict:
k
 i  0
i 1

Then
H 0 : 1  2    k
H A : i   j
for at least one pair (i, j)
is equivalent to:
H 0 : 1   2     k  0
H A :  i  0 for at least one i
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Analysis of the Fixed Effects
Model (review from Lect 6)
Treatment
1
2
…
i
…
k
y11
y21
…
yi1
…
yk1
y12
...
y22
...
…
yi2
...
…
yk2
...
y1n
y2n
…
yin
…
ykn
Total
T1

T2

…
Ti

…
Tk
Mean
y1

y2

…
yi

…
yk
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
T

y


28
Analysis of the Fixed Effects
Model (review from Lect 6)

Sum of Squares
Treatments:
The sum of squares
treatments is a measure
of the variability between
the factor levels.
Sum of Squares Errors (SSE)
Factor level 1
Factor level 2

Error Sum of Squares:
The error sum of squares
is a measure of the
variability within the
factor levels.
Factor level 3
X3 X1
X2
Sum of Squares Treatments (SSTr)
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Analysis of the Fixed Effects
Model (review from Lect 6)

Sum of Squares Partition for One Factor Layout:
In a one factor layout the total variability in the data
observations is measured by the total sum of squares SST
which is defined to be
k
n

SST    yij  y
i 1 j 1
  
k
2
n
i 1 j 1
yij2
 kny2
k
n

i 1 j 1
yij2
y2

kn
Total Sum of Squares
SST
Treatment Sum of Squares
SSTr
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Error Sum of Squares
SSE
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Analysis of the Fixed Effects
Model (review from Lect 6)

Sum of Squares Partition for One Factor Layout:
This can be partitioned into two components
SST = SSTr + SSE,
where the sum of squares for treatments (SSTr)
k
k
k y2
i
SSTr  n yi  y 2  nyi2  kny2 
i 1
i 1
i 1 n



y2

kn
measures the variability between the factor levels, and the sum of
squares for error (SSE)
k
k
n

SSE    yij  yi
i 1 j 1
  
2
k
n
i 1 j 1
yij2
k

i 1
nyi2
k
n
 yi2
   yij2  i 1
k
i 1 j 1
measures the variability within the factor levels.
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Analysis of the Fixed Effects
Model (review from Lect 6)
Source
Degrees of
Freedom
Sum of
Squares
Mean
Squares
Treatments
k-1
SSTr
MSTr 
Error
N-k
SSE
MSE 
Total
N-1
SST
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SSTr
k 1
F-statistic
F
MSTr
MSE
p-value
P ( Fk 1, N  k  F )
SSE
N k
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ANOVA Example
(review from Lect 6)

The tensile strength of a synthetic fiber used to
make cloth for men’s shirts is of interest to a
manufacturer. It is suspected that strength is
affected by the percentage of cotton in the fiber.

Five levels of cotton percentage are of interest:
15%, 20%, 25%, 30%, and 35%.

Five observations are to be taken at each level of
cotton percentage and the 25 total observations are
to be run in random order.
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ANOVA Example
(review from Lect 6)
Tensile Strength of Synthetic Fiber (lb/in2)
Percentage of Cotton
Observation
15
20
25
30
35
1
7
12
14
19
7
2
7
17
18
25
10
3
15
12
18
22
11
4
11
18
19
19
15
5
9
18
19
23
11
Total
49
77
88
108
54
Average
9.8
15.4
17.6
21.6
10.6
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ANOVA Example
Source of
Variation
(review from Lect 6)
Degrees of
Freedom
Sum of
Squares
5 -1= 4
475.76
475.76/4 = 118.94 118.94/8.06
= 14.75
Error
24 -4= 20
161.20
161.20/20 = 8.06
Total
5*5 -1= 24
636.96
% Cotton
(Treatments)
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Mean Square
TM 720: Statistical Process Control
F
35
Critical Points for the FDistribution Alpha = 0.05
Degrees of Freedom #1 (v1)
DOF #2
1
2
3
4
5
6
7
8
9
10
12
15
20
24
30
14
60
120
INF
(v2)
1
161.45 199.50 215.71 224.58 230.16 233.99 236.77 238.88 240.54 241.88 243.90 245.95 248.02 249.05 250.10 245.36 252.20 253.25 254.30
2
18.51 19.00 19.16 19.25 19.30 19.33 19.35 19.37 19.38 19.40 19.41 19.43 19.45 19.45 19.46 19.42 19.48 19.49 19.50
3
10.13 9.55
9.28
9.12
9.01
8.94
8.89
8.85
8.81
8.79
8.74
8.70
8.66
8.64
8.62
8.71
8.57
8.55
8.53
4
7.71
6.94
6.59
6.39
6.26
6.16
6.09
6.04
6.00
5.96
5.91
5.86
5.80
5.77
5.75
5.87
5.69
5.66
5.63
5
6.61
5.79
5.41
5.19
5.05
4.95
4.88
4.82
4.77
4.74
4.68
4.62
4.56
4.53
4.50
4.64
4.43
4.40
4.37
6
5.99
5.14
4.76
4.53
4.39
4.28
4.21
4.15
4.10
4.06
4.00
3.94
3.87
3.84
3.81
3.96
3.74
3.70
3.67
7
5.59
4.74
4.35
4.12
3.97
3.87
3.79
3.73
3.68
3.64
3.57
3.51
3.44
3.41
3.38
3.53
3.30
3.27
3.23
8
5.32
4.46
4.07
3.84
3.69
3.58
3.50
3.44
3.39
3.35
3.28
3.22
3.15
3.12
3.08
3.24
3.01
2.97
2.93
9
5.12
4.26
3.86
3.63
3.48
3.37
3.29
3.23
3.18
3.14
3.07
3.01
2.94
2.90
2.86
3.03
2.79
2.75
2.71
10
4.96
4.10
3.71
3.48
3.33
3.22
3.14
3.07
3.02
2.98
2.91
2.85
2.77
2.74
2.70
2.86
2.62
2.58
2.54
11
4.84
3.98
3.59
3.36
3.20
3.09
3.01
2.95
2.90
2.85
2.79
2.72
2.65
2.61
2.57
2.74
2.49
2.45
2.41
12
4.75
3.89
3.49
3.26
3.11
3.00
2.91
2.85
2.80
2.75
2.69
2.62
2.54
2.51
2.47
2.64
2.38
2.34
2.30
13
4.67
3.81
3.41
3.18
3.03
2.92
2.83
2.77
2.71
2.67
2.60
2.53
2.46
2.42
2.38
2.55
2.30
2.25
2.21
14
4.60
3.74
3.34
3.11
2.96
2.85
2.76
2.70
2.65
2.60
2.53
2.46
2.39
2.35
2.31
2.48
2.22
2.18
2.13
15
4.54
3.68
3.29
3.06
2.90
2.79
2.71
2.64
2.59
2.54
2.48
2.40
2.33
2.29
2.25
2.42
2.16
2.11
2.07
16
4.49
3.63
3.24
3.01
2.85
2.74
2.66
2.59
2.54
2.49
2.42
2.35
2.28
2.24
2.19
2.37
2.11
2.06
2.01
17
4.45
3.59
3.20
2.96
2.81
2.70
2.61
2.55
2.49
2.45
2.38
2.31
2.23
2.19
2.15
2.33
2.06
2.01
1.96
18
4.41
3.55
3.16
2.93
2.77
2.66
2.58
2.51
2.46
2.41
2.34
2.27
2.19
2.15
2.11
2.29
2.02
1.97
1.92
19
4.38
3.52
3.13
2.90
2.74
2.63
2.54
2.48
2.42
2.38
2.31
2.23
2.16
2.11
2.07
2.26
1.98
1.93
1.88
20
4.35
3.49
3.10
2.87
2.71
2.60
2.51
2.45
2.39
2.35
2.28
2.20
2.12
2.08
2.04
2.22
1.95
1.90
1.84
21
4.32
3.47
3.07
2.84
2.68
2.57
2.49
2.42
2.37
2.32
2.25
2.18
2.10
2.05
2.01
2.20
1.92
1.87
1.81
22
4.30
3.44
3.05
2.82
2.66
2.55
2.46
2.40
2.34
2.30
2.23
2.15
2.07
2.03
1.98
2.17
1.89
1.84
1.78
23
4.28
3.42
3.03
2.80
2.64
2.53
2.44
2.37
2.32
2.27
2.20
2.13
2.05
2.01
1.96
2.15
1.86
1.81
1.76
24
4.26
3.40
3.01
2.78
2.62
2.51
2.42
2.36
2.30
2.25
2.18
2.11
2.03
1.98
1.94
2.13
1.84
1.79
1.73
25
4.24
3.39
2.99
2.76
2.60
2.49
2.40
2.34
2.28
2.24
2.16
2.09
2.01
1.96
1.92
2.11
1.82
1.77
1.71
26
4.23
3.37
2.98
2.74
2.59
2.47
2.39
2.32
2.27
2.22
2.15
2.07
1.99
1.95
1.90
2.09
1.80
1.75
1.69
27
4.21
3.35
2.96
2.73
2.57
2.46
2.37
2.31
2.25
2.20
2.13
2.06
1.97
1.93
1.88
2.08
1.79
1.73
1.67
28
4.20
3.34
2.95
2.71
2.56
2.45
2.36
2.29
2.24
2.19
2.12
2.04
1.96
1.91
1.87
2.06
1.77
1.71
1.65
29
4.18
3.33
2.93
2.70
2.55
2.43
2.35
2.28
2.22
2.18
2.10
2.03
1.94
1.90
1.85
2.05
1.75
1.70
1.64
30
4.17
3.32
2.92
2.69
2.53
2.42
2.33
2.27
2.21
2.16
2.09
2.01
1.93
1.89
1.84
2.04
1.74
1.68
1.62
40
4.08
3.23
2.84
2.61
2.45
2.34
2.25
2.18
2.12
2.08
2.00
1.92
1.84
1.79
1.74
1.95
1.64
1.58
1.51
60
4.00
3.15
2.76
2.53
2.37
2.25
2.17
2.10
2.04
1.99
1.92
1.84
1.75
1.70
1.65
1.86
1.53
1.47
1.39
120
3.92
3.07
2.68
2.45
2.29
2.18
2.09
2.02
1.96
1.91
1.83
1.75
1.66
1.61
1.55
1.78
1.43
1.35
1.26
INF
3.84
3.00
2.61
2.37
2.21
2.10
2.01
1.94
1.88
1.83
1.75
1.67
1.57
1.52
1.46
1.69
1.32
1.22
1.03
7/17/2015
ENGM 720: Statistical Process Control
36
ANOVA Example
(review from Lect 6)
Anova: Single Factor
SUMMARY
Groups
Count
Sum
15
20
25
30
35
5
5
5
5
5
ANOVA
Source of Variation
Between Groups
Within Groups
SS
475.76
161.2
Total
636.96
7/17/2015
Average Variance
49
9.8
11.2
77
15.4
9.8
88
17.6
4.3
108
21.6
6.8
54
10.8
8.2
df
MS
4 118.94
20
8.06
F
P-value
F crit
14.757
9E-06 2.866081
24
TM 720: Statistical Process Control
37
ANOVA Example
(review from Lect 6)
Mean Fiber Strength
30
Tensile Strength (lb/in^2)
25
20
15
10
5
0
15
20
25
30
35
Percentage Cotton
7/17/2015
TM 720: Statistical Process Control
38
Assumptions of ANOVA Models

Analysis of Variance models make the following
assumptions with regard to the underlying structure
of the data:
•
•
•

The error variance is a Normal random variable with
mean equal to zero and variance equal to 2.
The error variance is the same (homogeneous) for all
conditions.
The error variance is independent from trial to trial.
Violation of these assumptions can have only minor
effects or could have very large effects - depending
on the data set and the assumptions.
7/17/2015
TM 720: Statistical Process Control
39

Violations in the
assumptions of
ANOVA models are
most often uncovered
through examining the
residuals:
eij  yij  yˆ ij
 yij  y i 
7/17/2015
Residuals of ACCURACY-NUMBER OF ERRORS
Residuals
14
12
10
8
6
4
2
0
-2
-4
-6
-1
0
1
2
3
4
5
6
7
Fitted Values of ACCURACY-NUMBER OF ERRORS
TM 720: Statistical Process Control
40
8
9
Normality Assumption

The normality assumption can be evaluated by comparing
residuals with values that would be expected from a Normal
distribution.

If fewer residuals are available (more typical), then normal
probability plots can be used. A good approximation to the
expected value of the kth smallest observation in a random sample
of size n is:
  k  0.375 
MSE  z 


  n  0.25  

Not much can be done to correct for violations of this assumption.
However, ANOVA’s are very robust with respect to this
assumption.
7/17/2015
TM 720: Statistical Process Control
41
Equal Variance Assumption

The equal variance assumption is usually checked by
plotting the residuals versus the predicted or fitted value.
Characteristic patterns that indicate unequal variance are
cone-shaped:
Residual
Residual
Fitted Value
7/17/2015
Fitted Value
TM 720: Statistical Process Control
42
Equal Variance Example
50
40
30
Residual
20
10
0
430
440
450
460
470
480
490
500
510
520
-10
-20
-30
-40
Predicted Value
7/17/2015
TM 720: Statistical Process Control
43
Factorial Experiments

Experiments are often performed to investigate the
effects of two or more independent variables on a
single dependent variable.

The simplest experimental design to accomplish this is
called the factorial or full factorial experiment. When
employing this design, each complete trial or replication
is done at every possible combination of the
independent variables.

Factors arranged a full factorial design are often said to
be crossed.
7/17/2015
TM 720: Statistical Process Control
44
Main Effects and Interactions
A2 40.6
51
Factorial Experiment -- No Interaction
60
50
Response
Factor A
A1
Factor B
B1
B2
20
30
Factor B
40
B1
30
B2
20
10
0
A1
A2 40.6
14
45
40
35
30
25
20
15
10
5
0
Factor B
B1
B2
A1
7/17/2015
A2
Factorial Experiment -- Interaction
Response
Factor A
A1
Factor B
B1
B2
20
30
Factor A
TM 720: Statistical Process Control
Factor A
A2
45
The Two-Factor Factorial Design
Factor A
Factor B
2
…
1
b
1
y111, y112,
…, y11n
y121, y122,
…, y12n
y1b1, y1b2,
…, y1bn
2
y211, y212,
…, y21n
y221, y222,
…, y22n
y2b1, y2b2,
…, y2bn
a
ya11, ya12,
…, ya1n
ya21, ya22,
…, ya2n
yab1, yab2,
…, yabn
7/17/2015
TM 720: Statistical Process Control
46
The Two-Factor Factorial Design
Overall Mean

Fixed Effect Statistical Model:
Observed Value
jth Factor B Effect
yijk     i   j   ij  e ijk .
i jth Interaction Effect
ith Factor A Effect

where eijk is an iid N(0,2) random variable.
Hypotheses:
H 0 :1   2     a  0
H A : at least one   0
H 0 : 1   2     b  0
H 0 :  ij  0
Error in Measurement
for all i,j
H A : at least one  ij  0
H A : at least one   0
7/17/2015
TM 720: Statistical Process Control
47
The Two-Factor Factorial Design
Total Sum of Squares
SSTO
SS Treatment A
SSA
7/17/2015
SS Treatment B
SSB
SS Interaction AB
SSAB
TM 720: Statistical Process Control
SS Error
SSE
48
The Two-Factor Factorial Design

Sum of Squares:
2
y
2
  yijk
 
abn
i 1 j 1 k 1
a
SSTO
b
n
yi2 y2
SSA  

abn
i 1 bn
a
b
SSB  
j 1
a
y2j 
y2

an abn
b
SSAB  
i 1 j 1
yij2
2
i 
y2j 
y
y2



n i 1 bn j 1 an abn
a
b
SSE  SSTO  SSA  SSB  SSAB
7/17/2015
TM 720: Statistical Process Control
49
The Two-Factor Factorial Design
ANOVA Table
Source of
Variation
Degrees of
Freedom
Sum of
Squares
Mean
Square
F0
FCrit
A Main
Effect
a-1
SSA
SSA
a-1
MSA
MSE
F a ,a-1,ab(n-1)
B Main
Effect
b-1
SSB
SSB
b-1
MSB
MSE
Fa ,b-1,ab(n-1)
(a-1)(b-1)
SSAB
SSAB
(b-1)(a-1)
MSAB
MSE
Fa,(a-1)(b-1),ab(n-1)
Error
ab(n-1)
SSE
SSE
ab(n-1)
Total
abn-1
SSTO
AB
Interaction
7/17/2015
TM 720: Statistical Process Control
50
Two-Factor ANOVA Example 1

There are two different driving routes from the
factory to the port, Route 1 and Route 2, and
the time of the day when the truck leaves the
factory is classified as being either in the
morning, the afternoon, or the evening.

Driving route will be considered as Factor A
with a=2 levels and period of day will be
considered as Factor B with b=3 levels.
7/17/2015
TM 720: Statistical Process Control
51
Two-Factor ANOVA Example 1
Morning
Period of Day
Afternoon
Evening
Route 1
X111=490
X121=511
X131=435
X112=553
X122=490
X132=468
X113=489
X123=489
X133=463
(X1=483.2)
X114=504
X124=492
X134=450
X115=519
X125=451
X135=444
(X11=511.0) (X12=486.6) (X13=452.0)
Route 2
X211=485
X221=456
X231=406
X212=489
X222=460
X232=422
X213=475
X223=464
X233=459
(X2=460.6)
X214=470
X224=485
X234=442
X215=459
X225=473
X235=464
(X21=475.6) (X22=467.6) (X23=438.6)
(X1=493.3) (X2=477.1) (X3=445.3) (X=471.9)
7/17/2015
TM 720: Statistical Process Control
52
Two-Factor ANOVA Example 1
Route 1
Morning
Route 2
490
553
489
504
519
511
490
489
492
451
435
468
463
450
444
Afternoon
Evening
ANOVA
Source of Variation
Period of Day
Route
Interaction
Error
SS
11925.6
3830.7
653.6
8968.8
Total
25378.7
7/17/2015
485
489
475
470
459
456
460
464
485
473
406
422
459
442
464
df
2
1
2
24
MS
F
P-value F crit
5962.8 15.9561 3.9E-05 3.4028
3830.7 10.2507 0.00383 4.2597
326.8 0.8745 0.42994 3.4028
373.7
29
TM 720: Statistical Process Control
53
Two-Factor ANOVA Example 1
Period of Day
Ev
Af
Mo
Mean
445.3 477.1 493.3
Ev
445.3
0
-31.8
-48 p=3
Af
477.1
0 -16.2 p=2
Mo
493.3
0
y Evening
445.3
7/17/2015
y Afternoon
477.1
yMorning
493.3
TM 720: Statistical Process Control
54
Two-Factor ANOVA Example 1
520
Drive Time
500
480
Route 1
Route 2
460
440
420
400
Morning
Afternoon
Evening
500
490
480
470
Drive Time
Drive Time
Period of Day
460
450
440
430
420
485
480
475
470
465
460
455
450
445
Morning
Afternoon
Evening
Route 1
Period of day
7/17/2015
Route 2
Route
TM 720: Statistical Process Control
55
Two-Factor ANOVA Example 2



An experimenter is interested in evaluating the relative
effectiveness of three drugs (Factor B) in bringing about
behavioral changes in two categories schizophrenics and
depressives, of patients (Factor A).
What is considered to be a random sample of 9 patients
belonging to Category a1 (schizophrenics) is randomly
divided into three subgroups with three patients in each
subgroup. Each subgroup is then assigned to one of the
drug conditions. An analogous procedure is followed for 9
patients belonging to Category a2 (depressives).
Criterion ratings are made of the behavior of each subject
before and after the administration of the drugs.
7/17/2015
TM 720: Statistical Process Control
56
Two-Factor ANOVA Example 2
Drug b1
Drug b2
Drug b3
Category a1
8 4 0
10 8 6
8 6 4
Category a2
14 10 6
4 2 0
15 12 9
ANOVA
Source of Variation
Category
Drugs
Interaction
Error
Total
7/17/2015
SS
18
48
144
106
316
df
1
2
2
12
MS
F
P-value
18 2.0377358 0.1789399
24 2.7169811 0.1063435
72 8.1509434 0.0058103
8.833
17
TM 720: Statistical Process Control
57
Two-Factor ANOVA Example 2
14
Ratings Difference
12
10
8
Category A1
Category A2
6
4
2
0
Drug B1
7/17/2015
Drug B2
Drug B3
TM 720: Statistical Process Control
58
Two-Factor ANOVA Example 2
14
Ratings Difference
12
10
Drug B1
Drug B2
Drug B3
8
6
4
2
0
Category A1
7/17/2015
Category A2
TM 720: Statistical Process Control
59
The Two Factor Factorial
Effects Model

The Fixed Effects Model is:
yijk     i   j   ij  e ijk

Estimated parameters for the Effects Model are:
yˆ ijk  yij
ˆ  y
ˆi  yi  y
ˆ j  y j   y
( ) ij  yij  yi  y j   y
7/17/2015
TM 720: Statistical Process Control
60
Three-Factor Models and
Beyond


yijkl     i   j   k   ij   ik    jk   ijk  e ijkl
Model:
a
b
c
n
y2
2
Sum of Squares:
SS 
y 

TO
a
SSA  
i 1
abcn
b y2
c
yi2 y2
y2 k  y2
y2
 j 

, SSB  

, SSC  

,
bcn abcn
abcn
abcn
j 1 acn
k 1 abn
a
yij2
b
SSAB  
a
c
SSAC  
i 1 k 1
b
c
SSBC  
b
c
SSABC  
i 1 j 1 k 1
a

i 1
i 1
y2 jk 
2
yijk

n

2
yi2 b y j  y2


bcn j 1 acn abcn
yi2k  a yi2 c y2 k  y2



bn i 1 bcn k 1 abn abcn
j 1 k 1
a
a
cn
i 1 j 1
7/17/2015
ijkl
i 1 j 1 k 1 l 1
an
a
b
y2 j 
j 1
acn

b
 
i 1 j 1
yij2
cn
y2 k  y2

abn abcn
c

k 1
a
c
 
i 1 k 1
2
yi2k  b c y jk 
 
bn j 1 k 1 an
2
yi2 b y j  c y2 k  y2



bcn j 1 acn k 1 abn abcn
TM 720: Statistical Process Control
61
Three-Factor Models and Beyond
Source
df
SS
MS
A
a 1
SSA
MS A
E(MS)
bcn k2
2
 
B
b 1
SSB
MS B
2
C
c 1
SSC
MSC
2
b 1
abn  k2
c 1
cn  ij
2
AB
a  1b  1
SSAB
MS AB
AC
a  1c  1
SSAC
MS AC
BC
b  1c  1
SSBC
MS BC
ABC
a  1b  1c  1
SSABC
MS ABC
Error
abcn  1
SSE
MS E
Total
abcn 1
SSTO
7/17/2015
a 1
acn  k2
2
a  1b  1
2
bn  ik
2
 
a  1c  1
2
an    jk
2
 
b  1c  1
2
n   ijk
2
 
a  1b  1c  1
2
TM 720: Statistical Process Control
F
MS A
MS E
MS B
F0 
MS E
MSC
F0 
MS E
F0 
MS AB
M SE
MS AC
F0 
MS E
F0 
F0 
MS BC
MS E
F0 
MS ABC
MS E
62
Questions & Issues
7/17/2015
ENGM 720: Statistical Process Control
63