Transcript Annex 1
Controls on the
manufacture and distribution
of veterinary medicinal
products (VMPs) in the EU
TAIEX, ISTANBUL
April 2011
Jason Todd
Scope of the presentation
Controls on manufacture of authorised /
licensed VMPs
Controls on manufacture of non-authorised
/ unlicensed VMPs
Official batch release of immunological
VMPs
Controls on wholesale distribution of VMPs
Scope: Controls on manufacture of
authorised / licensed VMPs
Legislative aspects
Good manufacturing practice (GMP)
for VMPs
Inspections of authorised VMP
manufacturers
Scope: Controls on manufacture of
non-authorised / unlicensed VMPs
Range of products
Legislative background in the UK
Requirements / controls on
manufacture
Scope: Official batch release of
immunological VMPs
Legal background
Practices
Scope: Controls on wholesale
distribution of VMPs
Legal background
Good distribution practice (GDP) for
VMPs
Inspections of VMP wholesale dealers
Manufacturing controls
for authorised veterinary
medicines
Legislation applying to veterinary
medicines
European
Directive 2001/82/EC as amended by
2004/28/EC
Directive 91/412/EEC
UK
The Veterinary Medicines Regulations
2009
Basic requirements for
manufacture
Subject to holding an authorisation for
manufacture and / or import
Issue of authorisation requires
Suitable and sufficient premises, technical
equipment and control facilities, etc.
The services of a qualified person
Member states required to inspect facilities to
ensure requirements met
General GMP and the
EU GMP Guide
What is GMP?
GMP is that part of Quality Assurance
(QA) which ensures that products are
consistently produced and controlled
to the quality standards appropriate
to their intended use and as required
by the marketing authorisation or
product specifications
EU GMP Guide
Published as Eudralex Volume 4
Closely linked with PIC/S GMP guide
Consists of 3 parts
Part 1 – finished dosage forms
Part 2 – active substances
Part 3 – new informational section
EU GMP Guide – General
Guide currently subject to extensive
update
Update involves input of EU GMP
inspectors via GMP/GDP Inspectors
Working Group
Public consultation also part of
process
EU GMP Guide –
key chapters and annexes of relevance to VMPs
Part I – Chapters 1 to 9
Annex 1 – Manufacture of Sterile Medicinal
Products
Annex 4 – Manufacture of Veterinary Medicinal
Products other than Immunological Veterinary
Medicinal Products
Annex 5 – Manufacture of Immunological
Veterinary Medicinal Products
EU GMP Guide –
key chapters and annexes of relevance to VMPs
Annex 8 – Sampling of Starting and
Packaging Materials
Annex 11 – Computerised Systems
Annex 15 – Qualification and Validation
Annex 16 – Certification by a Qualified
Person and Batch Release
EU GMP Guide –
key chapters and annexes of relevance to VMPs
Annex 19 – Reference and Retention
Samples
Annex 20 – Quality Risk Management
Part II
Part III
Key GMP aspects /
requirements of Part I by
Chapter / Annex
Chapter 1 – Quality Management
Concepts of Quality Assurance / GMP
/ Quality control
Product quality review (PQR)
Quality risk management (QRM)
Chapter 2 – Personnel
Staff resources
Key positions
Training
Personnel hygiene
Chapter 3 - Premises and Equipment
Adequate / appropriate premises
Appropriate conditions
Minimisation of cross-contamination
Separation / segregation as appropriate
Chapter 3 - Premises and Equipment
(continued)
Appropriate equipment
Equipment calibration
Chapter 4 – Documentation
Control of documents
Link to MA and ManA
Changes to data / audit trail
Specifications
Chapter 4 – Documentation
(continued)
Manufacturing formula / processing
instructions / packaging instructions
Batch records
Other documents
Chapter 5 – Production
Receipt / release of raw materials
Prevention of contamination / crosscontamination
Validation
Packaging operations
Rejected materials / products
Chapter 6 – Quality Control
Link to MA
Appropriate facilities / equipment
Appropriate documentation
Sampling / testing
On-going stability
Chapter 7 – Contract manufacture
and analysis
Responsibilities
Chapter 8 – Complaints and recall
Chapter 9 – Self inspection
Annex 1 – Manufacture of sterile
medicinal products
Clean areas
Classification and monitoring
Aseptic preparation
Personnel requirements / gowning
Annex 1 – Manufacture of sterile
medicinal products
(continued)
Premises and equipment
Sanitation
Processing
Aseptic process validation – media
fills
Annex 1 – Manufacture of sterile
medicinal products
(continued)
Sterilisation
Filtration
Finishing of sterile medicinal products
QC
Annex 4 – Manufacture of veterinary
medicinal products other than
immunological veterinary medicinal
products
Manufacture of premixes
Ectoparaciticides
VMPs containing penicillins
Reference and retention samples
Annex 5 – Manufacture of
immunological veterinary medicinal
products
Prevention of contamination, cross
contamination
Containment
Seed lots / cell banks
Operating principles
Plant / site master file
Annex 8 – Sampling of starting and
packaging materials
Identity sampling for raw materials
Annex 11 – Computerised
systems
Annex 15 – Qualification and
validation
Annex 16 – Certification by a
Qualified Person and
batch release
Annex 19 – Reference and
retention samples
Annex 20 – Quality risk
management
GMP inspections
Inspection process
Type of inspections
Inspection frequency
Overview of inspection process
Contact company to arrange inspection
Prepare for inspection
Travel to inspection
Perform inspection
Report on inspection
Issue GMP certificate or initiate action in
event of unsatisfactory outcome
On-site inspection process
Opening meeting
Inspection of premises and
equipment, systems and procedures
Oral wrap-up of inspection findings
GMP inspections performed
National (note community
responsibilities)
Centralised for CVMP
Inspection frequency
Based on risk factors
Number of deficiencies at last
inspection
Changes at site
Recalls, pharmacovigilance, etc
Maximum period prior to reinspection in 33 months
ANY QUESTIONS?
Manufacturing controls
for
non-authorised / unlicensed
VMPs
Non-authorised / unlicensed VMPs
No marketing authorisation (MA)
Either not addressed or not fully
addressed by the veterinary
medicines directive
Regulation of these VMPs will vary
between member states
Non-authorised / unlicensed VMPs
regulated in the UK
Small animal exemption scheme
pharmaceuticals
“Specials” – products for
administration under the cascade
Autogenous vaccines
Blood bank products
Equine stem cell products
Small animal exemption scheme
(SAES) pharmaceuticals
Limited to small animals, e.g. aquarium fish,
cage birds, homing pigeons, terrarium animals,
small rodents, etc. kept exclusively as pets
Exemption from requirement for MA permitted
by Article 4 of 2001/82/EC as amended
Requirements addressed in Schedule 6 of UK
VMRs
Manufacture subject to holding an authorisation
Small animal exemption scheme
(SAES) pharmaceuticals, continued
Manufacturers subject to GMP inspections
Full GMP applies
Some pragmatism applied (e.g. in
relation to sourcing of active substances,
testing of raw materials and QPs)
GMP certificate issued following
inspection.
Specials – cascade products
Manufacture of “specials” permitted by Article 10
of 2001/82/EC as amended – within the limits of
the law of the member state concerned.
Addressed by Schedule 2 Part 4 of the UK VMRs
Only for use when no authorised products are
available or authorised products have failed to
work.
Only supplied against a veterinary prescription to
animals under the vets care
Specials manufactures may not advertise their
products but may advertise their service.
Specials – cascade products
Manufacture of specials subject to holding
an authorisation
Manufacturers subject to inspection taking
account of GMP principles
Standards are expected to ensure a safe
and consistent product, but full GMP is not
a requirement; as a result a GMP certificate
is not issued following inspection of
specials manufacturers
Autogenous vaccines
UK scheme, not a Directive
requirement
Addressed by Schedule 2 Part 2 of UK
VMRs
Vaccines manufactured from an
microorganism isolated at a farm;
vaccine is only used at the farm of
origin or in animals in the breeding
chain for that farm
Autogenous vaccines
Vaccine is subject to sterility testing and on farm
safety test before release of the batch
For viral autogenous vaccines there is a
requirement to test for viral inactivation and
extraneous agents (no manufacture of viral
autogenous vaccines authorised in the UK yet)
Manufacture of autogenous vaccines is subject to
holding an Autogenous Vaccine Authorisation
(AVA)
Autogenous vaccines
AVAs for individual or standard production
Standard AVA covers one or more specified
vaccines produced using one or more
standard processes – Individual AVA is for
a single batch
Changes to AVA require a variation
VMD notified of batches placed on market:
Manufacturer required to notify VMD of any
adverse reactions
Autogenous vaccines
Inspection takes account of GMP
requirements but full GMP compliance is
not required
Requirements include: aspects of QMS,
trained staff, suitable premises,
documented production processes,
production and testing records, vaccine
release mechanisms
Non food animal blood banks
UK scheme, not a Directive requirement
Addressed by Schedule 2 Part 3 of UK
VMRs
Authorisation to collect store and supply
blood and blood constituents obtained by
the physical separation of donor blood into
different fractions within a closed bag
system for the treatment of non food
producing animals.
Non food animal blood banks
Blood can only be collected from healthy donor
animals that are not kept specifically for this
purpose.
The blood bank must ensure the welfare of the
donor animal is respected at all times and the
production process ensures a consistent, safe
product.
Inspected to a pragmatic GMP level but full GMP
and issue of a GMP Certificate is not a requirement
of the scheme.
Products can only be supplied to veterinary
surgeons.
Equine stem cells
UK scheme, not a Directive requirement
Addressed by Schedule 2 Part 5 of UK
VMRs
Equine stem cells can only be used as an
autologous therapy. i.e. They can only be
extracted from and returned to the same
horse.
The stem cells can not be derived from
embryonic tissue.
Equine stem cells
The ESCC must ensure the welfare of the donor
animal is respected at all times and the production
process ensures a consistent, safe product.
Inspected to a pragmatic GMP level to ensure the
production of a safe and consistent vaccine but full
GMP and issue of a GMP Certificate is not a
requirement of the scheme.
Stem cells can only be collected and administered
under the respnsibility of a veterinary surgeon.
They can only be administered to non food
producing horses.
Official Control Authority
Batch Release (OCABR) of
immunological veterinary
medicinal products
Official Control Authority Batch
Release (OCABR) of IVMPs
EU “harmonised” system introduced in Oct
2005
Article 81:
OBPR, Member States may
require the submission of control reports
for IVMP batches prior to release
Article 82:
Allows Member States to retest
IVMP batches at an Official Medicines
Control Laboratory (OMCL)
IVMP batch release scheme In UK
The UK applies Article 81 Official Batch Protocol Review – IVMP
manufacturer submits batch release protocol which includes
pertinent details of production and QC tests on final product. If
all specifications are met then VMD issues an Article 81 EU Batch
Release Certificate. Article 81 EU Batch Release Certificates are
recognised from other MS. Occasionally a batch of IVMP does not
meet specifications; however, release of this batch may be
accepted to the UK market with appropriate justification. No EU
batch release Certificate is issued in this instance.
The UK recognises Article 82 that requires OMCL to repeat some
of the QC final product tests on 15 specific types of IVMPs.
However, the UK does not implement Article 82 and does not
issue Article 82 Batch Release Certificates. Article 82 Batch
Release Certificates are accepted from those MS that apply
Article 82
Controls on wholesale
distribution of
VMPs in the UK
Legislation covering wholesaling
of VMPs
2001/82/EC as amended by
2004/28/EC – article 65
The Veterinary Medicines Regulations
2009 – Schedule 3
Wholesale dealing of VMPs
– EU perspective
Should be subject to the holding of an
authorisation
Requires technically competent staff
and suitable / sufficient premises
Should comply with the requirements
of the Member state
Wholesale dealing of VMPs
– UK perspective
As per EU approach, but application
of Good Distribution Practice (GDP) is
a requirement.
GDP is as defined in the EU’s
Guideline on Good Distribution
Practice of Medicinal Products for
Human Use (94/C 63/03) – “EU GDP
Guide”
EU GDP Guide
– key topics addressed
Personnel
Documentation
Premises and equipment
EU GDP Guide
– key topics addressed, continued
Deliveries to customers
Returns
Self inspections
Key issues – Personnel
Wholesale Qualified Person (WQP) in
place
WQP duties defined
Key staff have appropriate ability and
experience
Staff trained and records kept
Key issues – Documentation
Bona fides established for suppliers
and customers
Approved procedures in place to
cover wholesale dealing activities
Appropriate records to be kept (these
should demonstrate traceability of
any VMPs handled)
Key issues – Premises and equipment
Adequate facilities
Appropriate storage conditions
Monitoring of conditions (e.g.
temperature)
Segregation of medicinal products to
prevent mix ups
Key issues – Delivery to customers
Appropriate shipment controls
Key issues – Returns
Proper evaluation before return to
saleable stock
Appropriate recall plans
Key issues – Self inspections
System to check that requirements
for wholesale dealing are being
complied with.
Note: the EU GMP guide is currently
undergoing revision and will be subject
to change.
GDP inspections
Frequency based on risk factors, e.g.
Number of deficiencies at last inspection
Changes at site
Maximum period prior to reinspection set at 36 months
Average duration 3-3.5 hours
Thanks for your attention
Any questions?
THE END