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PIMA COMMUNITY COLLEGE
ASCEND! 2009
ASGC Symposium
April 18, 2009
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Students:
Team:
Stacy Harrison
Fabrication/Integration
Mike Iuzzolino
Fabrication/Integration
Zack Jarrett
Software
Peter Kozak
Thermodynamics
Chris Miller
Circuits
Kyle Rine
Thermodynamics
Peter Saliba
Circuits
Tarek Touzi
Misc.
Roscoe Vertein
Fabrication/Integration
Faculty:
Position:
Dr. Denise Meeks
Instructor/Dept. Chair
Mike Sampogna
Instructor/Mentor
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What science can we attach to a balloon that
rises to 90,000 ft. ?
Measure solar radiation high above the Earth’s
surface where the atmosphere is thin
Observe necessary heating mechanisms in near
space
3
What data should we collect?
What instrument would we use?
How does the “near space” environment affect the
measurements?
Can the experiment be done within our budget?
What do we need to learn?
Stages (Fall 08 launch and Spring 09 launch )
needed to first test the concept and second
complete the experiment.
4
Getting started
Heater
Circuits
Software
Fabrication
5
Less than 4 lbs
Power to weight ratio
Withstand extreme temperature/pressure
environment found in near space
6
Sensor
Head
OA
A/D
Microprocessor
Heater
Data
Stage
Sent
Data
Storage
7
LEDs will be used to detect the sun’s
radiation during the flight
Data will be collected, stored, and
transmitted
8
Spectrally sensitive
LED will emit light when voltage is applied
but in our case, shine light and a voltage is
created
Direct measure of sun’s intensity
Cost effective
BUT they don’t like low temperatures
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Responsible for figuring out:
Heating methods
Materials best suited
Responsible for construction:
Mica heater
Contact with sensors
Responsible for testing:
Heat transfer mechanism
Power requirements
10
Efficiency
Adding heat
Removing heat
Convection
Conduction
Radiation
11
Thermocouple built into the LED sensor
board
Heating Control
Measured ambient temp at LEDs
On – Off control circuit
12
Mica heater
Steel Washer
Ceramic Paper
Mica
Steel Washer
Conduction requires
maximum contact with board
Layers of anti-static plastic
were used to mold heater to
circuit board
13
Hours and hours of
testing went into
designing and
developing the
heating system.
14
Heater operation
Room temp
Cold temp
Room temp in vacuum
Cold temp in vacuum
Completed heater circuit
Heat up and cool down times
Understanding heater power requirements
15
Sensor
Head
OA
A/D
Microprocessor
Heater
Data
Stage
Sent
Data
Storage
16
Tinytrak II
Modem
Radio
triband…
LED
Sensor/
Heating
Board
BX24
Microprocessor
Board
Sensor
Support
Board
Sunfinder
Board
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Computer
Netmedia Inc. BX24 Microcontroller
Software
Programmed using the Basic-X Language, a
subset of Visual Basic
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4 Functions:
Gather data from the sensor and sun-finder
platforms
Toggle the sensor platform heater
Store the data onboard
Output the data serially to the radio equipment
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Reads the LED voltage from the
analog/digital converters
Repeats every 30 seconds
20
Measure the voltage from the
Zener diode on the sensor
platform
Voltage from thermister is 10
mV to 1 Kelvin conversion
If the temperature is below 11°
C, turn on the heater
When the temperature exceeds
16° C, turn off the heater
21
Store the measured data (LED voltages, RC
time constant values, sensor temperature,
and time) in the 32 Kbytes of onboard
EEPROM
Divide the data into 3 packets and transmit
each packet 3 times to the radio transmitter
22
Superstructure of closed-cell
foam (bait box)
Low weight to volume ratio for
internal space requirement
Elasticity of material for impact
absorption
Infrastructure of open-cell
foamboard
Lightweight
Rigid
Easy to handle and cut
23
A hardpoint is a rigid
connection between
structure and payload; a
firm point is a non-rigid
connection allowing for
a cushion between
internal and external
components.
Circuit boards were
attached via individual
mounting rigs
Nylon machine screws
and nuts fastened rigs
24
Open-celled
foamboard
structure
designed
around circuit
sizes and
placement
requirements
25
Wrapped in duct tape for fibrous
reinforcement of superstructure
26
Current status
Fabrication technique worked
Data being analyzed
Circuits performed as expected
Heater performed as expected
Conclusion
2 campuses
Students 2 – 8
Many more skills added
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