Transcript SIMTRA Training Presentation

SIMTRA Cables allow electrical power to be
commingled with any low voltage
communication circuit within one conduit or
pathway. Our innovative design allows the
installer to pull all wiring in a single run while
simultaneously integrating all electrical
systems, reducing materials and labor costs.
SIMTRA Cables are ideal for all-in-one power
+ communication cabling installations and
solutions.
SIMTRA Power Cable is a Type TC or Type NM-B ULListed Cable. What makes SIMTRA unique is the
Ferrite Barrier that surrounds the power conductors.
National Electric Code (NEC)
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Chapter 3 Wiring Methods and Materials: Article 300 Wiring Methods
300.3, Section (C) Conductors of Different Systems
Article 330 Metal-Clad Cable: Type MC
330.10 Uses Permitted
Article 334 Nonmetallic-Sheathed Cable: Type NM, NMC, and NMS
334.6 Listed
334.116 Sheath
335.10 Uses Permitted
Chapter 7 Special Conditions: Article 725 Class 1, Class 2, and Class 3
Remote-Control, Signaling, and Power-Limited Circuits
725.136 Separation from Electric Light, Power, Class 1, Non-PowerLimited Fire Alarm Circuit Conductors, and Medium-Power NetworkPowered Broadband Communication Cables, Section (B) Separated by
Barriers.
Article 760 Fire Alarm Systems: 760.136 Separation from Electric Light,
Power, Class 1, NPLFA, and Medium-Power Network-Powered
Broadband and Communication Circuit Conductors, Section (B)
Separation by Barriers.
NEC
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Article 770 Optical Fiber Cables and Raceways
770.133 Installations of Optical Fibers and Electrical Conductors Section (A)
Chapter 8 Communications, Article 800 Communications Circuits
V. Installation Methods Within Buildings, 800.110 Raceways and Cable
Routing Assemblies for Communications Wires and Cables
800.133 Installations of Communications Wires, Cables, and Equipment,
Section (A) Separation from Other Components, (1)(d) Exception No. 1, (2)
Exception No. 1 and Exception No. 2
VI. Listing Requirements, 800.179 Communication Wires and Cables,
Section (I) Hybrid Power and Communications Cables
Article 820 Community Antenna Television and radio Distribution Systems
820.110 Raceways and Cable Routing Assemblies for Coaxial Cables,
Sections (A)(1) and (2)
820.133 Installations of Coaxial Cables and Equipment, Section (C)
Exception No. 1 and (C)(2) Other Applications Exceptions No. 1 and
Exception No. 2
NEC
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Article 830 Network-Powered Broadband Communications Systems
830.110 Raceways and Cable Routing Assemblies for NetworkPowered Broadband Communications Cables, Sections (A)(1) and (2),
Sections (B)(1) and (2)
830.133 Installations of Network-Powered Broadband Communications
Cables and Equipment, Section (A)(1)(f) Exception No. 1, Section (A)(2)
Exception No. 1 and Exception No. 2
Applications
Circuit Power + TeleCommunications
Circuit Power + Digital Video
Circuit Power + Digital Control
Circuit Power + Data Systems
Circuit Power + A/V Systems
Circuit Power + Security Systems
HVAC Power + Control
120/240 Volt, 120/208 Volt, and/or 277/480 Volt circuits commingled
with any low voltage communication cable in one conduit or pathway.
What is the SIMTRA technology?
The SIMTRA Cable incorporates a Ferrite Barrier
which has the ability to reduce and absorb electrical
transients, interference and/or disturbances imposed
on or emanating from that cable.
What is Ferrite?
Ferrite is composed of iron oxide (Fe2O3) combined
chemically with one or more additional metallic elements.
They are ferromagnetic, meaning they can be magnetized
or attracted to a magnet, and are electrically
nonconductive.
Microscopic Images
Report #SLI- 1496
Report #SLI- 1496
Report #SLI- 1496
FIGURE 10: IFN 1496A_9 [58X], Sample A – Simtra Cable Lot# 0417281
microsection. This image shows the distribution of ferrite particles in the sheath
material.
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FIGURE 1: IFN 1496Ao_1 [9X], Sample A – Simtra Cable Lot# 0417281
microsection. This is an optical image of the cable in cross-section.
FIGURE 2: IFN 1496A_1 [31X], Sample A – Simtra Cable Lot# 0417281
microsection. This is a BSE SEM image of the cable microsection. Note that there
appears to be a higher concentration of ferrite at the ID of the cable jacket and around the
OD of the internal wires.
What does the Ferrite Barrier do?
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Absorbs High Voltage Transient Spikes
Absorbs High Voltage Surge Spikes
Absorbs High Frequency Energy
Absorbs Electromagnetic Interference (EMI)
Acts as a Fire Break
Non-conducting, No Grounding Required
How does the Ferrite Barrier work?
• The Ferrite Barrier has
the ability to reduce and
absorb electrical
transients, high frequency
energy, and EMI energy
within its own internal
properties and requires
no grounding.
Dirty Power Coupling
Commingling Signals
Testing
MET Laboratories was contracted to test the Simtra Cable
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Electrical Fast Transients Burst Immunity Test
Insertion Loss Test
Coupled Transient Surge Test
MET Laboratories: A leading independent electrical testing
and certification lab, “The SIMTRA Power Cable has
excellent Surge Suppression Characteristics.”
Electrical Fast Transient Spike
Bit Error Test
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Multiple Electrical Fast Transient (EFT) spikes at 500V, 100V, 2500V and 4400V were
injected onto the line, neutral and ground conductors on the SIMTRA Ferrite Barrier
Power Cable and compared to standard NMB cable and THHN wires.
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Simultaneously, data bits at 100 mega bits per second (100 Mb/s) and at 1 giga bit
per second (1 Gb/s) were transmitted onto various different 100 Mb/s rated Ethernet
5e cable and monitored for bit errors. Data transfer test duration time was 6.1
minutes out of 7 minute test. Therefore at 100 Mb/s there were 36,600,000,000 bits
transferred at 1 Gb/s there were 366,000,000,000 bits transferred.
Definition:
If 100 M=100 x 106= 100,000,000 therefore 100 Mb/s= 100,000,000 b/s
If 1 G= 1 x 109= 1,000,000,000 therefore 1 Gb/s+ 1,000,000,000 b/s
And if there are 60 seconds (s) in one minute:
There are 366 seconds in 6.1 minutes
There are 36,600,000,000 b/s for 100 Mb/s transmitted and
There are 366,000,000,000 b/s for 1 Gb/s transmitted
Electrical Fast Transient Spike
Bit Error Test
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The purpose of this testing was to determine how the levels of fast transients as
outlined in the standard BS EN 61000-4-4:2007 with variations in the voltage levels
on the power cables affected the data in the Cat5E cables.
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Note that 500V is the level most Electromagnetic Compatibility (EMC) product
family/specific standards call out for EFT on Input/Output (I/O) lines. For equipment
used in industrial locations, sometimes 1kV is called out for EFT on I/O lines, but
never higher than that. Power lines are sometimes required to be tested up to 2kV,
but not I/O lines. The transient levels tested were representative and in excess of the
environment typically found in commercial buildings.
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Regarding the performance criteria for I/O lines, most EMC product family/specific
standards allow that the Equipment Under Test (EUT) may experience degradation of
performance, such as bit errors, during the EFT disturbance, but must return to
normal operation on its own, without manual intervention, after the disturbance. It is
typically not specified that the EUT operate error-free at any EFT test level.
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Generally, high voltage and/or high speed EFT occurs on AC power lines and can
enter a system through capacitive coupling or supply injection. The source can be a
noisy motor generator or any other similar source that may unintentionally emit EFT
either continuously or intermittently.
Electrical Fast Transient Spike
Bit Error Test
Electrical Fast Transient Spike
Bit Error Test
Electrical Fast Transient Spike
Bit Error Test
Electrical Fast Transient Spike
Bit Error Test
BIT Error Test Results
The SIMTRA Ferrite Barrier Power Cable out performed the standard NMB cable
and THHN 3C wires at all transient voltage levels and at all data speeds.
Important to Note:
Appropriate data cable selection is
essential to, and linked to its application
use and cable performance.
Note 1:
Test were performed three times on three
different data 5e cables rated for 100 Mb/s
each data cable was from three different
manufacturers.
Note 2:
BIT Errors occurred before testing even
began on one particular data cable under
the 1 Gb/s data transfer before the EFT
(electricalfast) testing began.
Errors accumulated faster indicating that
the 5e data cable selected for this test was
not rated for 1 Gb/s Ethernet traffic and/or
exceeded the maximum length to support. Rule:
When commingling power + data, the data cable being
selected or specified must be adequate and rated for the
Proving that the 5e data cable selected
application it will be serving.
must be rated for 1 Gb/s Ethernet traffic.
Insertion Loss Test
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A signal generator was used to transmit a 20dBm signal at various
frequencies from 0.5MHz to 1GHz. A spectrum analyzer was used to record
the signal received. The spectrum analyzer readings with the insertion of
330ft of Simtra Cable were recorded. The differences in the measurements
with and without the insertion of the cable were calculated. The spectrum
analyzer input port was set with a 50 Ohm termination. The data cable was
terminated at a Bit Error Rate Tester (BERT) which transmitted data
at 100Mbps and 1000Mbps. The purpose of this test was to do a
comparison between the insertion loss readings for all cables.
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Insertion Loss readings were taken between the 0.5 - 1000MHz frequency
range. The table below shows the readings obtained for the Simtra cable.
The Insertion Loss Test graph below shows a comparison chart.
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The Simtra Cable exhibited no degradation of data transmission. The
Ethernet traffic was not affected by the 20dBmsignal running through the
power cable at both data speeds. The Simtra Power Cable attenuated the
20dBm signal at 0.5MHz through 1000MHz as shown on Table below under
the Insertion Loss column.
Lake Cable
Simtra Cable
Test Procedures and Results
Insertion Loss Test
Frequency (MHz)
0.5
Transmit Power (dBm)
20
Received Power (dBm)*
16.76
Insertion Loss
3.24
0.75
20
15.62
4.38
1
20
13.29
6.71
5
20
5.68
14.32
10
20
-5.57
25.57
15
20
-15.41
35.41
20
20
-14.56
34.56
50
20
-15.95
35.95
100
20
-18.54
38.54
150
20
-21.17
41.17
200
20
-24.48
44.48
300
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-12.28
32.28
400
20
-7.61
27.61
500
20
-14.18
34.18
600
20
-11.41
31.41
700
20
-14.56
34.56
800
20
-17.82
37.82
900
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-26.55
46.55
1000
20
-17.25
37.25
* = grounds connected to AC ground
Table 3. Insertion Loss Test Results
Simtra Cable
Test Procedures and Results
Insertion Loss Test
Figure 1. Insertion Loss Comparison
Test Date(s):
7/10/12
Voltage Coupling
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During the coupled transient surge testing, a transient with known waveform
and voltage was injected into the power cable. The transient seen on the
data cable that was skip bound along with the power cable was measured.
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The purpose of this test was to determine how much of the transients sent
through the respective power cable gets coupled onto the data cable that is
skip bound together. During the coupled transient surge testing, the test
equipment will inject a transient with known waveform and voltage into the
power cable. An oscilloscope will measure the transient seen on the data
cable that is tied along with the power cable.
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The Simtra Cable exhibited no degradation of data transmission. Ethernet
traffic was not affected during all transient surges. The voltage coupling onto
the data cable from various transient surges representing a lightning strike
or short circuit induced on the power cable had excellent surge suppression
characteristics. The ferrite absorbed practically the entire transient surge of
500V, 1000V and 2500V only allowing less than 1 volt levels to couple over
to the data cable.
Voltage Coupling
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The NEC defines less than 50 volts as low voltage.
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NEC Article 110, requirements for electrical installations, Section II 600 Volts,
Nominal, or Less Article 110.26 spaces about electrical equipment Section (A)(1)(b)
define low voltage of not greater than 30 volts RMS, 42 volts peak, or 60 volts DC.
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NEC Article 250, Grounding and Bonding, Section II System Grounding, Article
250.20(A), (B) and (C) divide alternating current system of less than 50 volts, from
50 volts to 1000 volts and 1 KVA and over.
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NEC Article 720- Circuits and equipment operating at less than 50 volts power over
Ethernet operates typically at 48 volts.
Fire Break Test at 1880°F
Power + Data
Wall Space at the Source
Power + Data
Cabinets – Flush Mounted
Power + Data
Commingling at the Source
Power + Data
Shared Space at the Service Wire Way
Power + Data
Pull Boxes and Devices Outlet Boxes
Power + Data
Multiple Circuit Pull Box and Device Outlet Box
Power + Data
Device Quantity and Configurations
Power + Data
Multiple different Device Configurations
Power + Data
Multiple Circuits
Power + Data
Wiring Diagram at Device Receiving End
Power + Data
Wiring Methods for Other Applications at the Device
Receiving End
Power + Data
2 Conduit System Vs. 1 Conduit System
Lighting + Digital Video
Lighting + Digital Signage
Power + Data
2 Raceway System Vs. 1 Raceway System Serving One
HVAC Device
Transportation
Lighting + Digital Video
SIMTRA cables are widely
accepted by transportation
authorities throughout the US.
In the past year, SIMTRA has
sold to 7 cities for transit
lighting + digital video.
Miami Seaquarium
Power + A/V System
SIMTRA provided a cabling solution for the Miami
Seaquarium’s upgraded Top Deck Dolphin Show
tank and seating area. Limited space options for
cable runs from the sound booth to the loud
speakers that surrounded the pool mandated that
all wiring should be placed within the same
conduit. The Seaquarium’s line-level, speaker and
power wire together without interference.
La Salle High School
Power + Data System
During La Salle High School’s upgrade to the computer and
media infrastructure, the limited room for cable runs presented
and installation challenge. SIMTRA’s ferrite barrier power
cable proved to be both a space saver and a time saver.
USER PROFI LE
IMM ACULATA - LASALLE HIGHSCHOOL
minimizing interference that can corrupt the signal in adjacent lowvoltage cables.
Port of Miami
Power + Digital Video
The SIMTRA cable not only proved to save time and space, but also
money. “ Using the SIMTRA cable was definitely more cost effective,”
Randazzo continues. “ When you include the cost of the conduit and
installation, you are looking at a savings of 60 percent.”
As a licensed electrical contractor, Randazzo has many uses for the
Isotec SIMTRA cable line in the company’s future projects. “ Probably the
Port of Miami used bundled SIMTRA® cables for
SIMTRA cable was
installed
in select
gates, security,
and access control.
locations
around the Miami seaport for use
compressors on the roof where there might only be
one conduit going
up to the roof. We would be able to power the AC
with the
SIMTRA
with
security
cameras, card access readers
cable and then install a low-voltage wire, or vice versa, in the single
and gates. SIMTRA allowed the Port of
conduit rather than having to run two conduits. If you have a five- or
six-story building and all of the AC units on the first
floor, it’s typically
Miami
to a upgrade its security devices
single conduit going to the roof. Trying to get a conduit from every unit
without having to dig and install additional
going all the way up to the roof is rather difficult. Using the SIMTRA
in certain areas because they were
cable would make the project run a lot easier andconduits
make it a lot more
cost effective.”
able to replace existing wires.
biggest benefit of using the SIMTRA cable in my line of work would be
in the renovation of old buildings,” says Randazzo. “ Especially for AC
Savings
Power + Data- 2 Conduit EMT System Vs. SIMTRA Smart “All-InOne” EMT System Installation Cost Comparison
CABLE
COST
$1.20/F
T
LABOR
RATE
$65./HR
TAX
7.00% DEVICES
Standard System
MATERIAL
TOTAL
LABOR
TOTAL
TAX
TOTAL
TOTAL
COST
75’ EMT
1 DUPLEX RECPT 1 TEL/1 DATA
$298.52
$704.56
$20.90
$1,023.98
150’
EMT
1 DUPLEX RECPT 1 TEL/1 DATA
$565.69
$1,307.46
$39.60
$1,912.75
MATERIAL
TOTAL
LABOR
TOTAL
TAX
TOTAL
TOTAL
COST
SIMTRA System
DEVICES
75’ EMT
1 DUPLEX RECPT 1 TEL/1 DATA
$274.25
$446.15
$19.20
$739.60
150’
EMT
1 DUPLEX RECPT 1 TEL/1 DATA
$474.96
$785.63
$33.25
$1,293.84
SAVINGS/
OUTLET
%
SAVING
S
LABOR HR
SAVINGS/ OUTLET
75’EMT
$284.38
27.77%
3.98
150’ EMT
$618.91
32.36%
8.03
Percent of savings is
contingent on SIMTRA’s price
per linear foot.
Savings
Power + Data- 2 Conduit EMT System Vs. SIMTRA Smart “All-InOne” EMT System Installation Cost Comparison
CABLE
COST
$1.50/F
T
LABOR
RATE
$65./HR
TAX
7.00% DEVICES
Standard System
MATERIAL
TOTAL
LABOR
TOTAL
TAX
TOTAL
TOTAL
COST
75’ EMT
1 DUPLEX RECPT 1 TEL/1 DATA
$298.52
$704.56
$20.90
$1,023.98
150’
EMT
1 DUPLEX RECPT 1 TEL/1 DATA
$565.69
$1,307.46
$39.60
$1,912.75
MATERIAL
TOTAL
LABOR
TOTAL
TAX
TOTAL
TOTAL
COST
SIMTRA System
DEVICES
75’ EMT
1 DUPLEX RECPT 1 TEL/1 DATA
$298.25
$446.15
$20.88
$765.28
150’
EMT
1 DUPLEX RECPT 1 TEL/1 DATA
$521.46
$785.63
$36.50
$1,343,59
SAVINGS/
OUTLET
%
SAVING
S
LABOR HR
SAVINGS/ OUTLET
75’EMT
$258.70
25.26%
3.98
150’ EMT
$569.16
29.76%
8.03
Percent of savings is
contingent on SIMTRA’s price
per linear foot.
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