Transcript Surion - Kolimpex

Surion
GE Power Controls
Industrial Controls: Surion
GE Power Controls
GE Power Controls
Surion
GE Power Controls
GE Power Controls
Surion
Surion, a new manual motor starter line
Designed for switching and protecting three phase
induction motors of up to 30kW@400VAC and for
loads with rated currents up to 63A
Complete range of modular auxiliaries designed to
be mounted without any tools
Fuseless compact starter with necessary
accessories in four different frame sizes linking the
line with the rest of control devices (contactors M
and CL, and overload relays)
GE Power Controls
GE Power Controls
Surion
Complete Range
Manual motor starters
Auxiliary devices
Accessories
Fuseless starter range (links, baseplates, busbars, etc. ...)
GE Power Controls
Surion
GE Power Controls
Complete Range
Frame 1 : GPS1BS / GPS1MS
Frame 1 : GPS1BH / GPS1MH
Rated up to 32A
Rated up to 32A
Standard breaking capacity
High breaking capacity
Frame 2 : GPS2BS / GPS2MS
Frame 2 : GPS2BH / GPS2MH
Rated up to 63A
Rated up to 63A
Standard breaking capacity
High breaking capacity
GE Power Controls
GE Power Controls
Surion
Complete Product Range
Frame 1 : GPS1BS / GPS1MS
Frame 1 : GPS1BH / GPS1MH
Rated up to 32A Standard breaking capacity
Rated up to 32A High breaking capacity
Frame 2 : GPS2BS / GPS2MS
Frame 2 : GPS2BH / GPS2MH
Rated up to 63A Standard breaking capacity
Rated up to 63A High breaking capacity
GE Power Controls
GE Power Controls
Surion
Main Features
Two different frames rated up to 32A and 63A
Rocker level and rotary actuator mechanism
Thermal / magnetic protection and magnetic protection only
Standards / approvals
World wide available
Complete range of modular accessories suitable to be used
with all the line
Short-circuit proof, 100 / 50kA @400V AC
Short-circuit trip is set to 13 times the Ie max
Thermal (set by the current dial) protection class 10
Coordination with the M and CL contactor range for fuseless
starter applications
Terminal screw for pozidriv 2 screwdriver
ON / OFF / Tripping position available in all range (on tripping
conditions re-set before set)
GE Power Controls
GE Power Controls
Surion
Catalogue Number Structure
Worldwide availability, same line, same catalogue number and brand allowing
our international customers to order same product throughout the world
GE Power Controls
GE Power Controls
Surion
Features of GPS1*S (standard breaking capacity)
Overall 45mm width
Max. rated current 32A
Suitable for 3-pole induction motors up to 15kW@400V AC
Lowest setting range: 0,10 ... 0,16A
Highest setting range: 24 ... 32A
Operation: rocker level
Protection degree IP20
Mechanical / electrical endurance 100.000 operations
Total number of ranges: 15
Modular number of accessories
Fuseless starters: linked up to CL45
Thermal and magnetic protection and magnetic only
Breaking capacity @400V: 100kA up to 10A, 50kA up to
13A and 25kA up to32A
GE Power Controls
GE Power Controls
Surion
Features of GPS1*H (high breaking capacity)
Overall 45mm width
Max. rated current 32A
Suitable for 3-pole induction motors up to
15kW@400V AC
Lowest setting range: 0,10 ... 0,16A
Highest setting range: 24 ... 32A
Operation: rotary mechanism
Protection degree IP20
Mechanical / electrical endurance 100.000 operations
Total number of ranges: 15
Modular number of accessories
Fuseless starters: linked up to CL45
Thermal and magnetic protection and magnetic only
Breaking capacity: 100kA up to 13A and 50kA up to
32A
GE Power Controls
GE Power Controls
Surion
Features of GPS2*S (standard breaking capacity)
Overall 55mm width
Max. rated current 63A
Suitable for 3-pole induction motors up to 30kW@400V
AC
Lowest setting range: 6 ... 10A
Highest setting range: 45 ... 63A
Operation: rotary mechanism
Protection degree IP10 (IP20 with the correspondent
acc.)
Mechanical / electrical endurance 50.000 / 25.000
Total number of ranges: 9
Modular number of accessories
Fuseless starters: linked up to CL07
Thermal and magnetic protection and magnetic only
Breaking capacity: 100kA up to 10A , 50kA up to 13A
and 25kA up to 63A
GE Power Controls
GE Power Controls
Surion
Features of GPS2*H (high breaking capacity)
Overall 55mm width
Max. rated current 63A
Suitable for 3p induction motors up to 30kW@400V AC
Lowest setting range: 6 ... 10A
Highest setting range: 45 ... 63A
Operation: rotary mechanism
Protection degree IP10 (IP20 with the correspondent
acc.)
Mechanical / electrical endurance 50.000 / 25.000
Total number of ranges: 9
Modular number of accessories
Fuseless starters: linked up to CL07
Thermal and magnetic protection and magnetic only
Breaking capacity: 100kA up to 13A and 50kA up to
63A
GE Power Controls
GE Power Controls
Surion
Frontal Cover
Adjustment is sealed by a transparent plastic cover
Setting scale for motor current
Setting range
Instantaneous short circuit release
Manufacturing date
Name plate
Tripping test indication
Catalog number
Brand
Clear switch setting range indicator throughout the
rocker or rotary operating mechanism OFF /
TRIPPED / ON "
GE Power Controls
GE Power Controls
Surion
Frontal Cover
Terminals: - screw terminal (GPS1)
box terminal (GPS2)
Remove the plastic cover to fit the
frontal auxiliary contact block or
alarm block
Screwhead PZ2 & slotted
combination
Terminal numbering
GE Power Controls
GE Power Controls
Side Labels
Surion
IEC label-left side (UL label-right side)
Setting range
Approvals / standards
Utilization category
Insulation voltage / rated frequency
Electrical drawing :
thermal + magnetic or magnetic only
Terminal capacity
Screw head tightening torque
Back up fuse required only if higher short
circuit
currents occurring at the installation point
Icu ultimate short-circuit current
Ics service short-circuit current
GE Power Controls
GE Power Controls
ON / OFF / Tripped Position
Surion
Two different actuators: rocker and rotary handle up
to 32A and rotary handle only up to 63A with ON /
OFF / Trip switching indicator position
Clear identification of the status guaranteeing total
protection to the users
Under tripping condition reset it before set
Contacts can be open mechanically by operating the
trip test mechanism (confirming sequence check of
the alarm switch)
Trip operating to open the contacts can not be
prevented even when the handle is forced in the ON
position (Trip Free)
GE Power Controls
GE Power Controls
Surion
Environmental Conditions
Ambient temperature:
operating temperature: -25°C to +60°C
storage temperature: -40°C to +80°C
temperature compensation: -20°C to +60°C
Humidity: not to exceed 95%
Corrosion resistance:
salt fog: 90h in salt fog chamber
without corrosion guaranteeing no
corrosion of terminals
Operating altitude: general performance up to 2000
m
GE Power Controls
GE Power Controls
Terminals and Mounting
Surion
Terminals
GPS1 :
Screw terminal M4, self lifting type screw with clamping plate
Screw head : PZ2 & slotted combination
Terminal protection : IP20
Max. wire size : 6 mm² (stranded with end sleeve)
GPS2 :
Box terminal M6
Screw head : PZ2 & slotted combination
Terminal protection : IP10 (IP20 with correspondent accessory)
Max. wire size : 16 mm² (stranded with end sleeve)
Terminal open during transportation
Mounting
GPS1 : 35mm DIN rail mounting + accessories in panel
GPS2 : 35mm DIN rail mounting or direct screw mounting (2 x M4)
GE Power Controls
GE Power Controls
Performances
Surion
Mechanical / electrical endurance (max. operational rate : 25 operation / hour)
GPS1
mechanical endurance 100.000 operations
electrical endurance 100.000 operations
GPS2
mechanical endurance 50.000 operations
electrical endurance 25.000 operations
Vibration and shock
Vibration 6g (5-150 Hz) acc. IEC 60068-2-6
Shock 30g (pulse width 20ms) acc. IEC 60068-2-27
Rated insulation voltage and rated impulse withstand voltage
GPS1
Uimp = 6 kV AC
GPS2
Uimp = 8 kV AC
GE Power Controls
Surion
GE Power Controls
Short-circuit Protection
Breaking capacity
Icu :
Ultimate short-circuit breaking capacity,
still operational after testing with O-t-CO
Ics :
Rated service short-circuit breaking capacity,
suitable for normal operating after testing
with O-t-CO-t-CO
(O: off / CO: restart and off / t: time delay)
Ics = 100kA
Ics < 100kA


Ics = 100% Icu
Ics min = 75% Icu
GE Power Controls
GE Power Controls
Surion
Short-circuit Protection
GE Power Controls
GE Power Controls
Short-circuit Protection
Surion
GE Power Controls
GE Power Controls
Surion
Feeding
The manual motor starter can be fed at the top or bottom
supply terminals without any reduction of the rated
values
Back-up fuses are only necessary if there is possibility of
a short-circuit current higher than the values indicated on
the previous chart for the ultimate short-circuit breaking
capacity of the manual motor starter at the installation
point of the device
GE Power Controls
GE Power Controls
Motor Protection
Surion
The current of the motor to be protected is set on the setting
scale
The short-circuit release is set at the factory to a value
equivalent to 13 times the rated current of the manual motor
starter
Manual motor starters with thermal overload release are
designed in accordance with release class 10
All the Surion line is available with magnetic only protection
for starter combinations (contactor + overload relay)
In case of overload the relay releases the contactor and the
MMS remains closed
GE Power Controls
GE Power Controls
Surion
Tripping Characteristics GPS1
Thermal release trip current
Curve apply for cold state, at operating temperature the
tripping time for overload release are reduced of 25%
For single phase and DC loads the three phases must be
connected in series
The magnetic release are based on the rated current In
which is the max. value of the setting range of the MMS
If the current is set to a lower value, the tripping current is
increased by a corresponding factor
The short-circuit release is set at the factory to a value
equivalent to 13 times the rated current of the manual
motor starter
GE Power Controls
GE Power Controls
Surion
Tripping Characteristics GPS2
Thermal release trip current
Curve apply for cold state, at operating temperature the
tripping time for overload release are reduced +/-25%
For single phase and DC loads the three phases must be
connected in series
The magnetic release are based on the rated current In
which is the max. value of the setting range of the MMS
If the current is set to a lower value, the tripping current
is increased by a corresponding factor
The short-circuit release is set at the factory to a value
equivalent to 13 times the rated current of the manual
motor starter
GE Power Controls
GE Power Controls
Surion
Auxiliary devices
GE Power Controls
GE Power Controls
Complete Auxiliary Range
Surion
1. Auxiliary contacts
1A. Frontal
1B. Lateral (left or right)
2. Alarm contact block (frontal on the right)
3. Auxiliary / alarm contact (Left)
4. Short-circuit alarm contact block (Left)
5. Shunt trip (Right)
6. Undervoltage trip (Right)
7. Undervoltage release with 2NO early
make aux. Contacts ( Right)
8. External handle operator
GE Power Controls
GE Power Controls
Surion
Catalogue Number Structure
Worldwide availability, same line, same catalogue number and brand allowing our
international customers to order same product throughout the world
GE Power Controls
GE Power Controls
Surion
Catalogue Number Structure
Worldwide availability, same line, same catalogue number and brand allowing
our international customers to order same product throughout the world
GE Power Controls
Surion
GE Power Controls
Frontal Auxiliary Contact Block
Single contact 1NO or 1NC
Maximum two contact blocks
per manual motor starter
(maintaining 45mm and 55mm
overall width of the MMS)
Suitable to be used with GPS1
and GPS2
Minimum operational power :
17VDC, 5mA
Rated duty : AC15, DC13
(B300, Q300)
Electrical drawing
GE Power Controls
Surion
GE Power Controls
Lateral Auxiliary Contact Block
Two lateral auxiliary blocks, two left mountable and two
right mountable
Three versions : 1NO+1NC, 2NO and 2NC
Maximum four (2 left + 2 right) contact blocks per
module (GPS1**AR - 32A allow only two lateral blocks)
Suitable to be used with GPS1 and GPS2 (GSP1*SAR
- 32A rated current max. two auxiliary contact blocks)
Minimum operational power: 17VDC, 5mA
Rated duty : AC15, DC13 (A600, P300)
Width : 9mm
Electrical drawing
GE Power Controls
Surion
GE Power Controls
Frontal Alarm Contact Block
Single contact 1NO or 1NC
Front mounting on the right side
Maximum one contact block per manual motor starter
(maintaining 45mm and 55mm overall width of the
MMS)
Suitable to be used with GPS1 and GPS2
Tripping for short-circuit, overload and auxiliary release
Rated duty : AC15, DC13 (B300, Q300)
Electrical drawing
GE Power Controls
GE Power Controls
Surion
Auxiliary / Alarm Contact Block
Side mounting on the left, maximum one per MMS
Four versions : 1NO (alarm) + 1NO (auxiliary)
1NO (alarm) + 1NC (auxiliary)
1NC (alarm) + 1NO (auxiliary)
1NC (alarm) + 1NC (auxiliary)
Mechanical indicator (alarm)
Suitable to be used with GPS1 and GPS2
Auxiliary contact : minimum operational power : 17VDC,
5mA
with rated duty : AC15, DC13 (A600, P300)
Width : 9mm
Tripping for short-circuit, overload and auxiliary release
Alarm contact is auto reset and with mechanical indicator
Electrical drawing
GE Power Controls
Surion
GE Power Controls
Short-circuit Alarm Contact Block
Side mounting on the left, can be mounted with
auxilary contact blocks or alarm / auxiliary contact
blocks on the same side
Two contacts : 1NO+1NC
Mechanical indicator
Suitable to be used with GPS1 and GPS2
Width : 9mm
Electrical drawing
Tripping for short-circuit
Alarm contact auto reset with mechanical indicator
Rated duty : AC15, DC13 (A600, P300)
GE Power Controls
Surion
GE Power Controls
Shunt Trip
For remote control tripping of the manual motor starter
Side mounting on the right
Suitable to be used with GPS1 and GPS2
Width : 18mm
Coil voltage : 24 to 500 VAC and 24 to 240 VDC can only be
energized for short periods
Cannot be used together with the undervoltage trip or any
lateral auxiliary contact block right mounted
Electrical drawing
GE Power Controls
Surion
GE Power Controls
Undervoltage Trip
MMS operates once the undervoltage trip is energised
Trips the MMS when the voltage is interrupted and prevents
the
unintentional restart of the motor when the voltage is
recovered
Particularly suitable for emergency stop disconnection
Side mounting on the right
Suitable to be used with GPS1 and GPS2
Width : 18mm
Electrical drawing
Coil voltage : 24 to 500 VAC
Cannot be used together with a shunt trip device or any
lateral block mounted on the right side
GE Power Controls
Surion
GE Power Controls
Undervoltage Trip with 2 NO early make aux. contacts
MMS operates once the undervoltage trip is energised
Trips the MMS when the voltage is interrupted and prevents the
unintentional restart of the motor when the voltage is recovered
Particularly suitable for emergency stop disconnection
The 2NO early make auxiliary contacts isolate the undervoltage
trip from the supply on both sides when the MMS opens or trips
Side mounting on the right
Two frames (two catalog numbers), one for rocker and another
for rotary actuator
Width : 18mm
Electrical drawing
Coil voltage : 24 to 500 VAC
Cannot be used together with the shunt trip
GE Power Controls
GE Power Controls
Electrical connections for auxiliary devices
Surion
GE Power Controls
GE Power Controls
Surion
External handle operator
Four different types :
Standard (black) IP55 for GPS1*H
Emergency (yellow/red) IP55 for GPS*1
Standard (black) IP55 for GPS2
Emergency (yellow/red) IP55 for GPS2
Mounting description :
GE Power Controls
Surion
GE Power Controls
Enclosures for Surion MMS
Features
Two different types :
Surface mounting
Flush mounting
Available only for installing MMS GPS1S*
IP41 and IP55 degree protection
PE terminal inside
Circuit-breaker is actuated via actuator membrane
Two auxiliary blocks (9 and 18 mm width) can be
installed inside the enclosure
GE Power Controls
GE Power Controls
Surion
Enclosures for Surion MMS
Accessories
A padlock device can be fitted with 3 padlocks (OFF position)
Conversion kit from IP41 to IP55 in both type of enclosures
Mushroom button can be fitted with :
Impulse function
Mechanical latch
Key lock
Three different colors indicator lamps with 5 voltage ranges
GE Power Controls
Surion
GE Power Controls
Enclosures for Surion MMS
Mounting
Inside the enclosures can be fitted :
9mm lateral auxiliary block
+
18mm lateral block, suitable to be used with
undervoltage release for machine tool protection
A conversion kit is necessary to use a 18mm UV
Early Make block (GPEUTA)
GE Power Controls
GE Power Controls
Surion
Busbar System
Features
Busbar system provide a simply, time-saving and clearly
laid out to assembly MMS in parallel
The busbar system are suitable from 2 to 5 MMS
Fitted 9mm and 18mm auxiliary blocks is available using
the appropriated spacing
It can be used with both GPS1* and GPS2* frames, but not
together at the same busbar
Accessories
Upper feed-in terminal : upper terminal to supply the system
Busbar cover : to protect empty terminals against accidental
contacts.
GE Power Controls
GE Power Controls
Surion
Fuseless Starters
GE Power Controls
GE Power Controls
Surion
Fuseless Starters
Features
Fuseless starter is the combination of 1 MMS and one or two
(reverser) contactors connected each other with a link module
and assembly in a base plate or busbar adapter
MMS is used to provide protection against the load, usually a
motor, from overloads and short-circuits, then fuses or
limiters should be avoid. The contactor is used for switching
task mainly done in a remote distance
Power with 45mm width device is up to 11kW@400V and
with 55mm width device is up to 30kW@400V
Lateral and front mounting auxiliary blocks can be used with
fuseless starter
Base plates and busbar adapter can also be used with the MMS alone
Direct A1-A2 terminal coil accessibility
GE V
Power Controls
Coordination type 1 and 2 @ 400/415, 500 V and 690
GE Power Controls
Surion
Fuseless Starters
Main accessories
Link modules : provide mechanical and
electrical connection between MMS and
contactor
Base plates : base support used to fix the
MMS and contactor
Busbar adapter : base support which is
capable to be fitted directly onto a busbar,
with 40 and 60mm centre line spacing
(thickness 5 to 10mm) and just with one
operation, mechanical “click on” and
electrical connections are done
GE Power Controls
GE Power Controls
Surion
Fuseless Starters
Combination structure (BS: Base Plate, BA: Busbar Adapter, W/O: Without)
(*) : mandatory to use BP
GE Power Controls
GE Power Controls
Surion
Fuseless Starters : components
As a support is used a Base Plate (BP) or Busbar Adapter
(BA)
If MC contactors series are used BP is not required
All Manual Motor Starters are designed to be used as
fuseless starters
A link between the MMS and the contactor is mandatory to
secure mechanical / electrical connection
Contactors from MC series up to CL07 can be used.
Also is possible a reverse assembly using a wiring kit
between contactors
Contactor cover
GE Power Controls
GE Power Controls
Surion
Fuseless Starters : mounting instruction
MMS should be mounted on a BP with a 35mm DIN rail or
on a BA with 35mm DIN rail or screws
A link is screwed at the MMS
Contactors should be rotated before the assembly to the
link
Fit the contactor cover
The contactor is mounted to both the link and the BP or BA
The contactor should be screwed to both the link and the
BP or BA
GE Power Controls
GE Power Controls
Overview Technical Data
Surion
GE Power Controls
GE Power Controls
Overview Technical Data
Surion
GE Power Controls
GE Power Controls
Overview Technical Data
Surion
GE Power Controls
GE Power Controls
Surion
GE Power Controls
GE Power Controls
Surion
Fuseless Starters
GE Power Controls
GE Power Controls
Surion
Fuseless Starters
GE Power Controls
GE Power Controls
Surion
Fuseless Starters
GE Power Controls
GE Power Controls
Surion
Fuseless Starters
GE Power Controls
GE Power Controls
Surion
GE Power Controls