Transcript Power Consumption

PCM-3363 PCI-104 SBC Sales Kit
(Intel® Atom™ N455 / D525)
ESBC PM Brian.She
[email protected]
Embedded Core Group
June/27/2011
PCM-3363 Compelling Features
Intel® Atom™ N455 / D525 Series PCI-104 SBC with 24-bit LVDS/ CRT
/Onboard memory/ Gigabit Ethernet/ 3 COM/ 1 SATA/ 4 USB2.0/ CFC
Low Power
• Intel Atom N455 SC 1.66G (Fanless), 11W
• Intel Atom DC D525 1.8G, 13W
Rugged
• Support extended temperature -40~85C
• HALT(Highly Accelerated Life Testing) applied
Adaptation
AntiVibration
Reliability
Enhanced
Software
Compatible
Compact
Jun. 2011
2017/Q3
Phase In
Longevity
• Onboard memory 512MB/1GB
• 100% locked connector
• Extreme Cold Start guaranteed and
Voltage Dip protection Capacity
• Complete Windows Embedded OS Support:
CE, XPE, WES, WES7
• Follow standard PCI-104 96x90mm
dimension
Product Position
MP date
EOL date
Past
2010
Intel Pineview D
Intel 855 GME EOL
Performance
Dual Core
June 11’
D525 1.8GHz
1G DDR3 800 onboard
Pentium M /Celeron M
DDR 333/ FSB 400MHz
Intel ICH4
Intel ICH8M
PCM-3380/86
VIA Twister
Value
VIA Mark 533MHz
SODIMM SDRAM
VIA VT82C686B
PCM-3375
PCM-3363D
Intel Pineview M
EOL
2-Chip
NOW
Single Core
N450 1.66GHz
SODIMM DDR2 667
Intel ICH8M
PCM-3362
Intel Pineview M
Single Core
June 11’
N455 1.66GHz
1G DDR3 800 onboard
Intel ICH8M
PCM-3363N
Difference between PCM-3363 and PCM-3362
Model Name
PCM-3362
PCM-3363
Chipset
Intel Atom SC N450+ICH8M
Intel Atom SC N455/ DC D525+ICH8M
Memory
DDR2 @ 667MHz SO-DIMM up to 2G
1GB Soldered DDR3 @ 800MHz
Graphics
VGA
Support 18-bit LVDS
VGA
Support 24-bit LVDS
Connector
Pin Header and Normal Housing
100% Locked Connector
Power input
5V AT/ATX
5V AT only
Rugged control
none
Lite-iManager
Expansion
PC/104-PLUS
PCI-104
End of Life
Q1’ 2017
Q3’ 2017
Main reasons to have PCM-3363
• DDR3 is a mainstream in the future
• Support 24-bit LVDS to fulfill more of middle and small size LVDS panel
• More features for Rugged application
Block Diagram
PCM-3363 Specification
Design for Ruggedize Solution
• PCM-3363 is designed with 100% Solid Capacitors
 Higher tolerance for high frequencies & high temperature
 With better MTBF compared with Electrolytic Capacitors
 No more exploding capacitors
 More reliable solution if using Solid capacitors than Electrolytic capacitors
• High ESD Protection for RS-232 I/O Pins to ±15kV
 IEC61000-4-2 Air Gap Discharge: ±15kV
 IEC61000-4-2 Contact Discharge : ±8kV
 Human Body Model: ±15 kV
• Rugged Design on Selected Components
Wide temperature design and test criteria: Power/ Clock generator/ Sequence
PCB Type: TG-150 as PCB type, much reliable in high temperature
environments.
• Strict Testing Process
Strict signal intensity verification
HALT(Highly Accelerated Life Testing) applied
HALT (Highly Accelerated Life Testing)
- Cutting-Edge Technology Skill!
-- The newest design tool for reliability test
-- Quickly discover design & process limitations
HALT Benefit
Not only Specification, but also Margin !
Reliability
(MTBF)
Enhance
HALT help to verify the operational
limits of the system and find design
and component weaknesses !
HALT
Reduce
RMA
Rate and
Cost
Find the
Problem
before
Phase In
PCM-3363 Advanced Technology
 Intel Atom N455/D525 Processor Global Power Management




Power reduction
– N455: C0-C4 Power States with Enhanced C-states support, TDP of N455 kit is 6.5 + 2.4 Watts
– D525: C0-C1 Power States with Enhanced C-states support, TDP of D525 kit is 13 + 2.4 Watts
Power reduction when the processor is executing
Throttling when processor is overheating
Hyper Threading- Targeted to deliver higher performance and control logic saving power
 DDR3 Memory Support


Support main stream DDR3 memory technology, popular in market and lower power consumption.
Price is competitive in the near future.
 Intel® Integrated Graphics



.
Directx* 9 compliant Pixel Shader* v2.0
The 3rd generation graphics core
MPEG2 Hardware Acceleration
 24-bit LVDS Support

Support 24-bit LVDS on PCM-3363. The two display types were not supported in Intel N455/D525 platforms
 Lite-iManager

Extreme Cold Start Guaranteed

Voltage Dips a detection and recovery.
Lite-iManager
--- Guaranteed Boot up at Extreme Cold
Start
Bootup
BIOS
Reset
System
Running
OS
iManager
Lite-iManager
--- Voltage Dips & Interrupt Detection & Recovery
System
Running
Voltage
Dips
System
Hanged
Voltage back to
normal range
System
Running
Bootup
iManager
Reset
Board layout-TOP
Front Panel
Audio
PCI-104
RS422/485
Power in
Gigabit
Ethernet
USB1
COM1/2
USB2
LVDS
SATA
Inverter
SATA power
FAN SMBus KB/MS GPIO
Stronger than
traditional connector!
Board layout-BOT
CFC
VGA
SPI BIOS
Power Consumption
Power Consumption (A)
Condition
Voltage
Power on DOS Idle Mode Win. Idle Mode
Boot procedure
Win. HCT12
Hot CPU
Max(A)
Max Power(W)
CPU: N455
+5V
1.767
1.645
1.404
2.167
2.365
2.365(A)
11.825(W)
CPU: D525
+5V
2.281
1.736
1.85
2.552
2.695
2.695(A)
13.475(W)
Power on - Boot procedure: Measure the maximum current value of between system power on and boot-up to O.S.
DOS Idle mode: Measure the current value when system in DOS mode and without running any program
Win. Idle mode: Measure the current value when system in windows mode and without running any program
Win. HCT12: Measure the current value when system in windows mode and running HCT12 system stress
Max. load: Measure the maximum current value which system under maximum load (CPU: Top speed ,RAM & Graphic: Full loading) and
running Hot CPU pro 4.22
Max. Load Power Consumption
13.475
PCM-3363D
D525 1.8G
11.825
PCM-3363N
N455 1.6G
23%
improvement
15.5
PCM-3380
P-M 1.1G
11.89
PCM-3362N
N450 1.6G
0
5
10
Max. Load Power Consumption (W)
15
20
CPU Arithmetic Benchmark
7555
PCM-3363D
9069
D525 1.8G
116% Enhance
3482
4186
PCM-3363N
N455 1.6G
2649
PCM-3380
P-M 1.1G
Same
Performance
3556
3476
4188
PCM-3362N
N450 1.6G
0
1000
2000
3000
4000
CPU Arithmetic Benchmark-FPU / (MFLOPS)
5000
6000
7000
8000
9000
10000
CPU Arithmetic Benchmark-ALU / (MIPS)
Processor MultiMedia Benchmark
44921
PCM-3363D
66555
D525 1.8G
20719
PCM-3363N
N455 1.6G
117% Enhance
30650
Same
Performance
11537
10150
PCM-3380
P-M 1.1G
20834
PCM-3362N
N450 1.6G
0
10000
20000
30000
Procesor MultiMedia-Float Point (fit/s)
30784
40000
50000
60000
Procesor MultiMedia-integer (it/s)
70000
Memory Bandwidth Benchmark
3186
PCM-3363D
D525 1.8G
20% Enhance
2683
PCM-3363N
3103
N455 1.6G
Same
performance
1887
1888
PCM-3380
P-M 1.1G
2534
PCM-3362N
N450 1.6G
0
500
1000
1500
Memory Bandwidth Float Buff'd (MB/sec)
2000
3735
2500
2997
3000
3500
Memory Bandwidth-Int Buff'd (MB/sec)
4000
Graphic Benchmark
209
PCM-3363D
D525 1.8G
50% Enhance
139
PCM-3363N
N455 1.6G
Same
performance
140
PCM-3362N
N450 1.6G
0
50
100
3DMark 2006
150
200
250
Order Information
Part Number
CPU
Memory
L2
Cache
CRT
LVDS
USB
2.0
GbE
RS-232
RS-422/
485
Thermal
Solution
Operating
Temp
PCM-3363N1GS6A1E
Atom N455
(1.6G)
1GB DDR3
onboard
512KB
Yes
24-bit
4
1
2
1
Passive
0~60∘C
PCM-3363D1GS8A1E
Atom D525
(1.8G)
1GB DDR3
onboard
1MB
Yes
24-bit
4
1
2
1
Active
0~60∘C
PCM-3363Z1GS6A1E
Atom N455
(1.6G)
1GB DDR3
onboard
512KB
Yes
24-bit
4
1
2
1
Passive
-20~80∘C
PCM-3363Z21GS6A1E
Atom N455
(1.6G)
1GB DDR3
onboard
512KB
Yes
24-bit
4
1
2
1
Passive
-40~85∘C
Packing List
Part No.
Description
Quantity
1700000898
VGA cable D-SUB 15P(F)/12P-1.25 MM 15 cm
X1
1700003491
AT power cable 1*8P-2.0/B4P-5.08*2 15 cm
X1
1700060202
Cable 6P-6P-6P PS/2 KB & Mouse 20cm
X1
1703040157
RS-422/485 W/D-SUB COM 4P 15 cm
X1
1703060053
PS2 Cable 6P (MINI-DIN)-6P (Wafer 2.0 mm) 6cm
X1
1700019000
USB cable 2port 2.0 mm pitch w/ bracket 26 cm (w/ lock)
X1
1700008941
SATA data cable 7p 32 cm (w/ lock)
X1
1703150102
SATA power cable B4P-5.08/SATA 15P 10 cm
X1
1700018999
RS232 x2 ports 2.0 mm 22 cm (w/ lock)
X1
1700019001
LAN cable RJ45/2*5P-2.0 15 cm (w/ lock)
X1
9660104000
PC/104 screw and copper post package
X1
1960051405N001
Cooler for PCM-3363D
X1
1960051403N001
Heatsink for PCM-3363N
X1
Standard Thermal Solution
PCM-3363N-1GS6A1E
1960051403N001
79.6x78x9.22(mm)
24.2 (mm)
Model
P/N
Dimension
Total Height
with PCM-3363
PCM-3363D-1GS8A1E
1960051405N001
79.6x78x17.22(mm)
29.2 (mm)
Optional Thermal Solution
 Compact design and Better
thermal result with custom chassis
 Needs to attach it to a bigger
surface on custom chassis
 Tc of heatspreader should be
remained at =< 60 degree C
 Total height including board
component and solder sides is 22.5mm
More Compact
Fit your Chassis
Better Thermal Result
Optional peripheral

PCI-104 connector: 1653130421
–

Audio Extension Module: PCA-AUDIO-HDA1E
–
–

To increase the distance between the Add-On
card and the SBC:
7.1 Channel HD Audio Extension Module
Line-in, Mic-in, Lin-out, Front-out, Speaker-out,
Rear-out, Subcen-out, Side-out
Heat spreader: 79.66 x 77.98 x 10.32 mm
–
–
Easy to integrate the thermal solution for system
P/N: 1960051701N001
Rich PCI-104 I/O Module List
I/O Module
PCI-104 (PCI)
Description
Analog Input
PCM-3813I
100 kS/s, 12-bit, 32-ch Isolated Analog Input PCI-104 Module
Multi-function
PCM-3810I
250 kS/s, 12-bit, 16-ch Multifunction PCI-104 Module
DIO
PCM-3753I
96-ch Digital I/O PCI-104 Module
Isolation DIO
PCM-3730I
32-ch Isolated Digital I/O PCI-104 Module
Relay
PCM-3761I
8-ch Relay and 8-ch Isolated Digital Input PCI-104 Module
Storage
PCM-3621
4 SATA PC/104-Plus Module
ISA Bridge
PCM-3117
PCI to ISA Bridge Module
miniPCI
PCM-3116
PC/104-Plus 2 Slot mini PCI Module
Motion
PCM-3202I
2-port AMONet RS-485 PCI-104 Master Card
USB / IEEE1394
PCM-3620
USB 2.0/IEEE 1394a PC/104-Plus Module
LAN
PCM-3665
Dual GbE Module
PCMCIA
PCM-3115
2-slot CardBus PC/104-Plus Module
CAN Bus
PCM-3680I
2-port CAN-bus PCI-104 Module with Isolation Protection
RS-232
PCM-3641I
PCM-3642I
4-port RS-232 PCI-104 Module
8-port RS-232 PCI-104 Module
RS-232/485/422
PCM-3614I
PCM-3618I
PCM-3644
4-port RS-232/422/485 PCI-104 Module
8-port RS-232/422/485 PCI-104 Module
RS-232/422/485 COM Port Module
Power Module
PCM-3910
DC to DC Power Supply PC/104-plus Module
PCM-3363 Application
Outdoor Control
Rugged
Military
Extra Temperature
Aerospace
High Vibration
OS Support List


Full Compatibility Test
–
Windows 7
–
Windows XP
–
WES7
–
WES
OS Installation* Only
–
WIN CE 6.0
–
Linux Ubuntu 10.04
–
QNX 6.5
–
VxWorks 6.8
* Due to limited drivers supplied by chipset vendors, we are unable to
conduct full validating of the functionality and compatibility. Only OS
installation and limited I/O functionality are validated.
PCM-3363 Software APIs and Utility support
Note:
1. eSOS support is required to modify BIOS
2. All Software API and Utility driver have been provided by PCM-3363 DVD driver and
Advantech support web site
Rugged Service

Conformal Coating:
–
–
–
–
–


Acrylic resin (AR) or Silicon (SR) materials selection
Follow IPC-610D regulation, and study for
customized requirement as well
Water/Dust/Corrosion Resistance
100% test after conformal coating
Provide standard 2years warranty
Industrial-grade Compact Flash
Software package:
–
–
Software Protection
Life-Monitoring


Complete thermal simulation consulting services
Provide customized solutions for system cooling
Limitation
1.
2.
3.
The SATA power from PCM-3363 only can provide
5V (2.5” HDD)
Memory capacity only can support to 1G
PC/104 can only be achieved by using PCI-to-ISA
PC/104+ module
Intelligent Software API
Benefits to Customers

Faster Time to Market
–

Reduces Project development Effort
–

When customers want to connect their own devices to the onboard bus, they can
either write the driver & API from scratch, or they can use SUSI to start the
integration saving a huge amount of effort. Developers can reference the sample
programs on the CD to see and learn more about the software development
environment.
Enhances Hardware Platform Reliability
–

SUSI’s unified API helps developers write applications to control the hardware
without knowing the hardware specs of the chipsets and driver architecture.
SUSI provides a set of trusted API which combines chipset and library function
support; controlling application development through SUSI enhances reliability.
Flexible Upgrade Possibilities
–
SUSI supports an easy upgrade solution for customers. Customers just need to
install the new version SUSI that supports the new functions.

General Purpose Input/Output is a flexible parallel interface that
allows a variety of custom connections. allows users to monitor the
level of signal input or set the output status to switch on/off the
device. Our API also provide Programmable GPIO, allows
developers to dynamically set the GPIO input or output status

I2C is a bi-directional two wire bus that was developed by Philips for
use in their televisions in the 1980s. The I2C API allows a developer
to interface a embedded system environment and transfer serial
messages using the I2C protocols, allowing multiple simultaneous
device control.

A watchdog timer (WDT) is a device that performs a specific
operation after a certain period of time if something goes wrong and
the system does not recover on its own. A watchdog timer can be
programmed to perform a warm boot (restarting the system) after a
certain number of seconds.

The Hardware Monitor (HWM) API is a system health supervision API
that inspects certain condition indexes, such as fan speed,
temperature and voltage.

The Brightness Control API allows a developer to
interface Embedded device to easily control
brightness.

The Backlight API allows a developer to control the
backlight (screen) on/off in Embedded Device.

Make use of Intel SpeedStep technology to save the
power consumption. The system will automatically
adjust the CPU Speed depend on the system loading.

Refers to a series of methods for reducing power
consumption in computers by lowering the clock
frequency. These API allow user to lower the clock
from 87.5% to 12.5%.
Successful Stories
Programmable GPIO APIs


Dynamic set the GPIO pin to input or output
status
Case Study)
–
–
Required: Need a special design Keypad.
API help to modify the GPIO from 4-in, 4-out to
5 in, 3 out immediately.
Customize
Keypad
Hardware Monitor APIs


HardWare Monitor (HWM) API is a system
health supervision API that inspects certain
condition indexes, such as fan speed,
temperature and voltage.
Case Study
–
–
Required: Need to monitor the temp and voltage
API help to provide APIs, customer integrate it
into their application, to set alarm value and
responding action.
Brightness APIs


Use new API and a Light Sensor IC,
customer can have Auto-Brightness utility to
auto adjust the brightness
Case Study
–
–
Required: LCD auto-brightness
API help to provide this API and a service utility to
auto-detect the environment lux
Power Saving API



The utility utilize the CPU SpeedStep and
System Throttling technology
Easy for power setting
Case Study
–
–
–
1
1. Select Power Scheme
2. Set Power Events
3. Set System Action Schedule
2
3
Software Utility
Software Utilities
Software Protection:
Secure your valuable Application
Application
START
Board ID
No
Stop
No
Stop
No
Stop
Yes
Vendor ID
Yes
Customer ID
Yes
Run
S/W Superiority –
Lock SQFlash with Platform

Lock SQFlash with corresponding platform
–
–
Lock with one or multi-platforms
Unlock by BIOS with password protected
Remove
A locked SQFlash cannot be read by
card reader or other platforms
without unlock process
S/W Superiority –
Monitor SQFlash remain life

Monitor SQFlash health by utility or API
–
Early-warning mechanism can be performed
Monitoring Utility

Provides real-time temperature, fan and voltage
monitoring, Watch Dog timer and custom alarm
settings.
eSOS: Rescue your system
Thank You
Contact product manager for any further information
[email protected]