Transcript No Slide Title - Efes otomasyon

CROUZET
TEMPERATURE
CONTROLLERS
CT 48
CTD 43, CTD 46, & CTH 46
CTD 24
MIC 48
New Temperature Controller
Product Features: CTD24 24 x 48mm accepts J, K, R, S, T, L, N, PT 100 2 and 3 wire sensors, built
in smart function, 2 outputs Solid state, relay or both.
CT 48 A : Analog temperature controller, low cost , J, K and PT 100 2 wire sensors, 8 pin plug in
MIC 48: 2 independent alarms, Load break detection, 2nd set point can be selected remotely, RS 485 /
MODBUS - JBUS serial Communication option.
(Applications environmental)Chambers, Furnaces, Ovens, Solder Reflow / Wave Solder Equipment,
Autoclaves, Ceramic Kilns, Heat Presses, Plastics Industry (Thermoforming, Blow / Injection
Molding)
CTD43, CTD46, and CTH46
Temperature Controller
Product Features: CTD43 > 1/16 DIN enclosure, measures both ºC & ºF, 5 temperature control
modes (heating & cooling, PID, P, PI, PD), auto-tuning, built in alarm (16 different configurations), softstart function, NEMA 4X (front panel), accepts type J/K/L/N thermocouples or RTD’s, form C relay
(3A/250Vac) or DC voltage output (0-24Vdc @ 20mA), one form A relay output for alarm (1A/250Vac)
CTD46 > Same as CTD43, but also includes second digital display to show preset and current
temperature simultaneously. (CTH46 excludes the alarm and soft-start function)
Temperature :
(Applications environmental)Chambers, Furnaces, Ovens, Solder Reflow / Wave Solder Equipment,
Autoclaves, Ceramic Kilns, Heat Presses, Plastics Industry (Thermoforming, Blow / Injection
Molding)
CT48 Temperature Controller
• Panel mount style with 8 pin plug
• Input by J-K thermo-couple or by
thermo-resistance Pt 100 (2-wire)
• 2 regulation modes : ON/OFF or
proportional derivative selected by
wiring
• Relay output
Part number selection is based on
supply voltage, input type, and
temperature range.
A jumper is added between pins 5
and 6 for proportional derivative
regulation mode.
89420045 CT 48A 115VAC J 250C
89420065 CT 48A 115VAC J 450C
89420095 CT 48A 115VAC J 600C
CTD43, CTD46, and CTH46
Temperature Controller
Product Features: CTD43 > 1/16 DIN enclosure, measures both ºC & ºF, 5 temperature control
modes (heating & cooling, PID, P, PI, PD), auto-tuning, built in alarm (16 different configurations), softstart function, NEMA 4X (front panel), accepts type J/K/L/N thermocouples or RTD’s, form C relay
(3A/250Vac) or DC voltage output (0-24Vdc @ 20mA), one form A relay output for alarm (1A/250Vac)
CTD46 > Same as CTD43, but also includes second digital display to show preset and current
temperature simultaneously. (CTH46 excludes the alarm and soft-start function)
Temperature :
(Applications environmental)Chambers, Furnaces, Ovens, Solder Reflow / Wave Solder Equipment,
Autoclaves, Ceramic Kilns, Heat Presses, Plastics Industry (Thermoforming, Blow / Injection
Molding)
CTD43, CTD46, and CTH46
Temperature Controller
CTD 43 : the display
shows the parameter
code and its value
alternately.
CTD43, CTD46, and CTH46
Temperature Controller
Configuration
Key functions in configuration mode
F:
For memorizing the new value of the selected parameter and going to the
next parameter.
ST:
For scrolling back up the menu without memorizing the new parameters.
:
For increasing the value of the selected parameter.
:
For decreasing the value of the selected parameter.
CTD43, CTD46, and CTH46
Temperature Controller
Configuration procedure
1. Remove the instrument from its housing
2. Set the dip switch to the open position
3. Return the instrument to its housing
4. Switch the instrument on
5. "CnF " (indicating configuration) appears on the display.
6. Press F to start configuration.
Note: If you press the
ckey by mistake:
"Cal. " is displayed. To return to the configuration mode ("CnF" displayed on the screen)
press
again.
"CaL" stands for calibration. If you should access the calibration mode by mistake, do not
modify any of the parameters, as this will alter the calibration. Simply disconnect the
equipment. When it is powered up again, "CnF" will be displayed.
Description of the display:
-CTH46 - CTD 46: the lower display shows the parameter code and the upper display shows the
current parameter value.
-CTD 43 : the display shows the parameter code and its value alternately.
CTD43, CTD46, and CTH46
Temperature Controller
For complete instructions, see the complete instruction manual at:
http://www.crouzet-usa.com/downloads/controls/
P1 Input type and standard range
0
=
TCL
1
=
TCJ
2
=
TCK
3
=
TCN
4
=
RTD Pt 100
5
=
RTD Pt 100
8
=
TCL
9
=
TCJ
10
=
TCK
11
=
TCN
12
=
RTD Pt 100
P2 Minimum scale value
Ignored when P 1 = 5
0 / 800 DC
0 / 800 °C
0 / 999 °C
0 / 999 °C
- 199 / 500 °C
- 19.9 / 99.9 °C
0 / 999 °F
0 / 999 °F
0 / 999 °F
0 / 999 °F
- 199 / 999 °F
CTD43, CTD46, and CTH46
Temperature Controller
P3 Maximum scale value
Ignored when P 1 = 5
Note: - PID parameters will be calculated on this new scale amplitude by the
calculation algorithm
- The minimum input span (P3 - P2) is 300 °C (or 600 OF) for a TC probe
and 100 °C (or 200 OF) for an RTD
P4 Main output action
On the CTH46, P4 is ignored if P5 = 5.
r = reverse action (warm)
d = direct action (cold)
P5 Alarm function
0 = none
1 = absolute alarm
2 = band alarm
3 = deviation alarm
4 = measurement fault alarm
5 = cold output (CTH46 only)
Note: for CTH46, if P5 = 5 then P4 is forced to "r".
CTD43, CTD46, and CTH46
Temperature Controller
P6 Alarm operating mode for CTD43 and CTD46, Cooling mode for CTH46
CTD43 and CTD46:
If P5 = 0 or 4 : P6 ignored
If P5 = 1, 2, or 3 : P6 can be configured as:
H = high alarm or outside limits for a band alarm
L = low alarm or inside limits for a band alarm
CTH46:
If P5 = 5 : P6 selects the cooling mode
AIR: air
OIL: oil
H2O: water
Note: A change in cooling mode results in automatic modification of parameters rC
(relative gain) and C2 (cold cycle time) set in parameter mode.
P7 Alarm relay action
Ignored when P5 = 0 or 5 r = reverse action (relay de-energized when
alarm is enabled)
d = direct action (relay energized when alarm is enabled)
CTD43, CTD46, and CTH46
Temperature Controller
P8 Alarm with inhibit sequence
Ignored when P5 = 0 or 4 or 5
OFF = without inhibit
ON = with inhibit: the alarm inhibit function is activated when the
instrument is switched on and after changing the set point for an alarm
band and deviation alarm. For an absolute alarm, it functions only at
start-up.
P9 OFFSET: input offset
- 19.9/ 19.9 DC for scale 5
- 199 / 199 DC/oF for all other scales.
The offset is algebraically added to the measurement.
P10 SOFT-START function threshold
The SOFT-START function limits the maximum output power "OLH" for
a time "tOL" (OLH and tOL should be programmed in parameter
definition mode) when, at start-up the measurement is below the
threshold value programmed for this stage.
Enter this threshold value.
CTD43, CTD46, and CTH46 Temperature
Controller
P11 Parameter lock
0 = device parameters unlocked.
All parameters can be modified.
1 = device parameters locked.
No parameter can be modified except for the set point SP.
2 to 499 = select a secret code (to be remembered) between these two values. In
parameter definition mode, when scrolling through the menu, the display will
show the following:
1) either
OFF meaning that the device parameters 'OFF I are not locked and that all
parameters can be modified.
nnn To lock the parameters, key in a figure or number different to the secret code.
Now, no parameter can be changed except the set point SP.
2) or
ON meaning that the device parameters are locked and that none of the parameters
can be modified except the set point SP.
nnn To unlock the parameters, key in your secret code.
500 to 999 = select a secret code (to be remembered) between these two values.
The principle is the same as that above but this time, when the parameters are locked,
the only values that can be changed are the set point SP and the alarm AL.
CTD43, CTD46, and CTH46
Temperature Controller
P12 Maximum rate of change of output power.
Adjustable from 1 %/s to 10%/s; above this rate, the display indicates "Int"
meaning that there is no limit
P13 Measurement/set point deviation bargraph resolution (for CTD 43 only)
If P 1 = 5, resolution of 2 to 200 tenths of a °C.
If P1 ≠ 5, resolution from 2 to 200 °C / °F.
The central green LED lights up when the measurement/set point deviation is
less than half the value of P 13.
The red LED (left or right) lights up when the measurement/set point deviation
is greater than P 13/2 but less than 312 of P13.
The red LED (left or right) flashes when the measurement/set point deviation
is greater than 3/2 of P13.
Example: if P13 = 10, P1312 = 5 and P13 x 3/2 = 15
Green LED lit for deviation (M - C) < 5°
Red LED lit for 5° < (M - C) < 15°
Red LED flashing for (M - C) > 15°
CTD24 Temperature Controller
INSTRUMENT CONFIGURATION
Run time and configuration modes
General notes
When the instrument is in run time mode and no
modification parameter is in progress, the instrument
displays the measured variable (we define this
condition “normal display mode").
The instrument parameters are divided in two families:
- Run time parameters (formed by the groups 1, 2, 3,
4, 5, 6, default and hidden).
- Configuration parameters
At power up, the instrument starts in the same mode
(configuration or run time) it was prior to the power
OFF.
General note about graphic symbols used for mnemonic code visualization.
The instrument displays some characters with special symbols.
The following table shows the correspondence between the symbols and the
characters.
CTD24 Temperature Controller
Keyboard description
FUNC =
when the instrument is in "normal display mode", if depressed for less
than 4 S., it changes the indication on the display (see "Alternative
function of display”).
when the instrument is in "normal display mode”, if depressed for more
than 4 S., it enables the lamp test (see "Lamp Test" paragraph).
During parameter modification, it allows to memorize the new value of
the selected parameter and go to the next parameter (increasing order).
REV =
When the instrument is in "normal display mode", if depressed for more
than 4 S., it is possible to disable the control output (see "Output power
OFF" paragraph).
During parameter modification, it allows to scroll back the parameters
without memorizing the new setting.
=
During parameter modification, the first pressure allows to display the
current value or status of the selected parameter, the following pressure
allows to increase this value or to change the status.
=
During parameter modification, the first pressure allows to display me
current value or status of the selected parameter, the following pressure
allows to decrease this value or to change the status.
CTD24 Temperature Controller
+ FUNC =
During parameter modification they allow to increase the
value under modification with higher rate.
+ FUNC =
If depressed for less than 4 s. they allow to scroll the run
time parameter groups in increasing order (only when the
mnemonic code of a group is displayed [for ex. Gr.1]).
During parameter modification they allow to decrease the
value under modification with higher rate.
When the instrument is in "normal display mode., if
depressed for more than 4 s., they allow to start the
configuration mode.
+ REV =
If depressed for less than 4 s. they allow to scroll the run
time parameter groups in decreasing order (only when the
mnemonic code of a group is displayed [for ex. Gr.1]). 0
During parameter modification they allow to jump to the max.
programmable value.
+ REV =
During parameter modification they allow to jump
to the min. programmable value.
CTD24 Temperature Controller
For complete instructions, see the instruction manual at:
http://www.crouzet-usa.com/downloads/controls/
NOTES:
1) All the actions above explained which require the pressure of two or
more keys must follow exactly the keys sequence shown.
2) A 10 or 30 seconds time out (see nt10uH) can be selected for parameter
modification during run time mode.
If, during parameter modification, no key is depressed for more than 10 (30)
seconds, the instrument goes automatically to the "normal display mode" and the
eventual modification of the last parameter will be lost.
Hardware protection for configuration parameters modification
Hardware protection for configuration parameters modify mode is available, it is
located on the solder side of the instrument circuit.
The instrument is shipped from factory without any parameter protection.
CTD24 Temperature Controller
CONFIGURATION MODE
The instrument will start in the same way it was prior to the power down
(configuration mode or run time mode).
a) If the instrument starts in run time mode, by keeping depressed the ▼ + FUNC
for more than 4 seconds the instrument will show:
By pushing the FUNC key, it is possible to select between:
- monitor mode;
it is possible to verify all the configuration parameters without stopping the control.
- modify mode;
it is possible to verify and to modify all the configuration parameters, the control will
be stopped.
NOTE:
If no push-button is depressed for more than 10 s (or 30 s according to “t1ou" [time
out selection] parameter setting), the instrument returns automatically to the normal
display mode.
CTD24 Temperature Controller
b) If the instrument starts in configuration modify mode, the display will show:
It is the first configuration parameter displayed in modify mode.
MODIFY MODE
When it is desired to modify the configuration parameters proceed as follows:
By
or
key select the configuration modify mode, if the hardware protection is
disabled (see Hardware protection for configuration parameters paragraph) the
display will show:
Push the FUNC key.
CTD24 Temperature Controller
1) If the configuration group is protected by security code the display will show:
1.A) By
and
keys enter a value equal to the security code set for
the configuration mode or the master key (see appendix A).
Note: the master key allows to enter in modify configuration parameters
mode either if any other configuration security code is set or if the
configuration parameters are always protected (S.CnF = 1).
Push the FUNC key, the display will show:
It is the first parameter of the configuration group and the parameter
modification is started.
Press the FUNC key to scroll through parameters, when the parameter
to be modified has been reached, change its value or status by and
keys.
1.B) If the value is different from the security code, the display will show:
CTD24 Temperature Controller
2) If the configuration group is not protected by security code the display will show:
When it is desired to return to normal display mode push the FUNC key more times
until the configuration parameter end is reached, the display will show:
by
and
keys, select the "YES" indication, then push the FUNC key again.
NOTE:
During the modify mode, the instrument stops the control and:
- sets to OFF the control outputs;
- sets alarms in no alarm condition;
- the time out will be removed.
CTD24 Temperature Controller
CONFIGURATION PARAMETERS
Some of the following parameter may be skipped according to the instrument
configuration.
Default configuration parameter loading
Range:
OFF = No loading data
dF.t1= Loading European Table (Tb.1) default parameters.
dF.t2 loading Am9r:ican Table (Tb.2) default parameters.
NOTES:
1) the list of both default parameter tables is reported at Appendix A.
2) see also the note of the .Cn.tP" configuration parameter at page 11.
Input type and standard range
Ranges:
* 1 = TC type
* 2 = TC type
* 3 = TC type
* 4 = TC type
L
J
K
T
range
range
range
range
-100
-100
-100
-200
/
/
/
/
+900 °C
+1000 °C
+1370 °C
+400 °C
CTD24 Temperature Controller
Input type and standard range
Ranges:
5 = TC type
N
range
-100
/
+1400 °C
6 = TC type
S
range
-50
/
+ 1760 °C
7 = TC type
R
range
-50
/
+1760 °C
* 8 = RTD Pt100
range
-200
I
+850 °C
9 = TC type
L
range
-150
I
+1650 °F
10 = TC type
J
range
-150
I
+1830 °F
11 = TC type
K
range
-150
I
+2500 °F
12 = TC type
T
range
-330
I
+750 °F
13 = TC type
N
range
-150
I
+2550 °F
14 = TC type
S
range
-60
I
+3200 °F
15 = TC type
R
range
-60
I
+3200 °F
*16 = RTD Pt100
range
-330
I
+1560 °F
17 = Linear
range
0
I
60 mV
18 = Linear
range
12
I
60 mV
* For these ranges it is possible to select a readout with one decimal figure, in this
case the instrument cannot display a measure lower than -199.9 or higher than
999.9 and the input range will be limited by it.
CTD24 Temperature Controller
NOTE:
When input type has been changed, the instrument automatically forces:
- the "ñ.In.L" and "SS.th" parameters to the new initial scale value (0 for linear
range),
- the "ñ.ln.H" parameter to the new full scale value (4000 for linear range),
- the "ñ.ln.d" parameter to " no decimal figure".
Decimal point position
Readout - initial scale value
J Readout - full scale value
Input offset adjustment
Filter on the measured value
OUT 1 function
For complete instructions, see the instruction manual at:
http://www.crouzet-usa.com/downloads/controls/
MIC48 Temperature Controller
• Heating and/or cooling function
• 2 independent alarms
• Load break detection
• 2nd setpoint which can be selected
remotely
• Manual/automatic power adjustment
• RS 485 / MODBUS - JBUS serial
communication option
For complete instructions, see the instruction manual at:
http://www.crouzet-usa.com/downloads/controls/
MIC48 Temperature Controller
MIC48 Temperature Controller
Note:
If the relay output is used to control an inductive load, it is advisable to add an
external RC circuit to terminals 6 - 7 on the relay following the recommendations
opposite:
MIC48 Temperature Controller
Preliminary procedures
• Open the instrument
• Set the 2 J106 jumpers
depending upon the input device
• Relay type outputs can changed from the
NO standard to NC
solder connections at jumper J102
• Jumper J504 can be changed for input
terminals 14 and 15. It can be used for
load break monitoring or with an external
switch.
• Connection V101 is set to the open position
for configuration mode. See picture to the
right
V101
MIC48 Temperature Controller
Installer phase: configuration mode
Press
appears on the display.
F to start the configuration procedure.
Note:
If you press
by mistake, the display shows -. - . - . -. .
If you press
by mistake, the display shows A. 00.
To return to configuration mode, press CE) again.
Key functions in configuration mode CEJ : Used to memorize the new value of the
selected parameter and move on to the next parameter.
(]I) : Used to scroll back through the menu without memorizing the new parameters.
W : Used to increase the parameter values.
rn : Used to decrease the parameter values.
MIC48 Temperature Controller
Configuration
Communication link protocol
SEr 1
nbUS: modbus;
JbUS: Jbus;
OFF: if the instrument does not have an RS485 option
Addressing
(Used if SEr 1 is set to nbUS or JbUS)
SEr 2
Possible choices: 1 - 255
Note: the electrical characteristics of the RS485 serial interface allow a
maximum of 31 instruments to be connected.
Baud rate
(Used if SEr 1 is set to nbUS or JbUS)
SEr 3
600, 1200, 2400,4800,9600, 19200 (displayed as 19.20)
Number of data bits and parity (RTU)
SEr 4
8E : 8 bits-even;
8O: 8 bits-odd;
8: 8 bits: no parity
(Used if SEr 1 is set to nbUS or JbUS)
MIC48 Temperature
Controller
COnF
(
(5)
(6)
(5)
(6)
(5)
(6)
(5)
(6)
) ( 6) (5 ) ( F )
SEr 1 :RS485 link protocol
nbUS : modbus
JbUS : Jbus
SEr 2 :1-255 address
(
F )
(
SEr F3 )
:baud rate : 600 - 19200 baud
(
)
SEr F
4 :number
of data bits and parity : 8E, 8O,
8
(
F )
OFF : no RS485
link
(
F )
MIC48 Temperature Controller
(5)
(6)
(5)
(6)
mA, mV, V
(
F )
TC, RTD
(
F )
P 2 : decimal point
(
F )
(5)
(6)
(5)
(6)
(5)
(6)
(5)
(6)
P 1 :RS485 link protocol
P 3 : lower limit of range
(
F )
P 4 : upper limit of range
(
F )
P 5 : OUT1 main output element
rEL : relay, SSr : logic
(
F )
P 6 : main output action
d ir : cooling, rEU : heating
(
F )
(
F )
If P7 = 4
MIC48 Temperature Controller
Input type and standard range
0 = TCL
1 = TCL
2 = TCJ
3 = TCJ
4 = TCK
5 = TCK
6 =TCN
7 = TCA
8 = TCS
9 = RTD pt 100
10 = RTD Pt 100
11 = mV linear
12 = mV linear
13 = mA linear
P1
0/ + 400.0 °C
0 / + 900 °C
0 / + 400.0 °C
0/+1000 °C
0/ + 400.0 °C
0/ +1200 °C
0/ +1400 °C
0/+1760 °C
0/ +1760 °C
-199.9/ + 400.0 °C
-200/ + 800 °C
0/ 60 mV
12/ 60 mV
0/ 20 mA
14 = mA linear
15 = V linear
16 = V linear
17 = V linear
18 = V linear
19 = TCL
20 = TCJ
21 = TCK
22 = TCN
23 = TCA
24 = TCS
25 = RTD pt 100
26 = RTD pt 100
4 / 20 mA
0/5 V
1/ 5 V
0/ 10 V
2/ 10 V
0/+1650 °F
0/ +1830 °F
0/ +2190 °F
0/+2550 °F
0 / +3200 °F
0 / +3200 °F
-199.9/ + 400.0 °F
-330 / +1470 °F
MIC48 Temperature Controller
Position of the decimal point
If P1 is set for a millivolt (mV), milliamp (mA), or voltage (V) output.
P2
----.
no decimal point
---.--.--.--P3
0
P4 400
* Lower limit of the measurement scale
* Upper limit of the measurement scale
* The lower and upper limits of the measurement scale are used to limit the
amplitude of the scale used by the PID algorithm, the SMART function, the
alarm functions and hysteresis in ON/OFF mode. This is in order to optimize
control.
MIC48 Temperature Controller
(5)
(6)
P7:
OUT2 output
function
absolute : 1
Cooling action : 4 (P6 is
No used : 0
alarm no 1 band : 2
forced to rEU)
deviation : 3
(
(
F )
F )
(5)
P 8 : cooling medium
(6)
R ir : air, O IL : oil, H20 : water
(
F )
(5)
(6)
P 9 : operating mode of alarm no 1
(
F )
(5)
(6)
P 10 : using the 50 mA input
n.0
n.C
using CT
for load break
monitoring
(
F )
OFF : not used
SP2 : using an external
SP/SP2 contact
(
F )
MIC48 Temperature Controller
(5)
(6)
P 11 : CT ratio : 10 A - 100 A
(
F )
(5)
(6)
or
P 12 : OUT3 output function
alarm
no 2
absolute : 1
bank : 2
deviation : 3
(F)
(5)
(6)
(5)
(6)
P 13 :
operating
mode
of alarm no 2
(
F )
P 14 :adjustment of alarm no 2
COnF : in
configuration mode
(
F )
Of the load break
monitoring function
RESET
(
F )
OPrt : in parameter
definition mode
(
F )
O:
Load
break
monitoring
(
( F )
F )
Not
used
MIC48 Temperature Controller
(5)
(6)
(5)
(6)
P 15 : alarm no 2 threshold
(
F
P 16 : alarm no 2 hysteresis
)
(
F
)
(5)
P 17 : SOFT START function threshold
(6)
(
F )
(5)
P 18 : locking parameters in user mode
(6)
(
(
(
F )
F )
F )
MIC48 Temperature Controller
(5)
(6)
P 19 : output (OUT2) relay
logic of alarm no 1
P 21 : output (OUT3) relay
logic of alarm no 2 (and/or
off the load break check
function)
d ir : energized. Alarm no 1 active
d ir : energized. Alarm no 1 active
rEU : de-energized. Alarm no 1
active
rEU : de-energized. Alarm no 1
active
(5)
(6)
(
F
P 20 : (
alarm
) no 1
F
inhibition sequence
)
OFF : without inhibition
(
F
P 22 : alarm
) no 2
inhibition sequence
ON : with inhibition
ON : with inhibition
(
F
)
(5)
(6)
OFF : without inhibition
or
(
F
)
(5)
(6)
MIC48 Temperature Controller
(5)
(6)
(5)
(6)
P 23 : adjustment of the OFFSET value
(
F )
P 24 : maximum gradient of the output power
change
(
F )
End of installation phase. To
return to the start of
configuration, press ( F )
(
) ( 6) (5 ) ( F )