Transcript Document

Increasing the Throughput of
Challenging Assays by Automation
Malcolm Crook
Process Analysis & Automation Ltd
Farnborough
What is a challenging assay ?
• Challenging instrument to automate
– Physically
– Software control, no automation interface
• Multiple PCs required
Why are we doing this
• Assay Development
• Low/High Throughput Screening
Drug Discovery Process
Target
Assay
 Bioinformatics  Multiple
platforms
 Molecular
biology
 Multiple
readouts
 Expression studies
HTS
 'Big pharma'
systems
Hit Evaluation
Lead Optimisation
 Potency
 Functional effects
 Selectivity
 Target-related
 Library choice
 HERG
 Cytotoxicity
 Stable cell generation
 Apoptosis
 Cell proliferation
 CYP450
Requirements for an Assay
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High-throughput
Low false-positive rate
Low false-negative rate
Direct measure of function
Good correlation with electrophysiology
Reliability
Reproducibility
Amenable to miniaturization
Low cost
Ion Channels
by Atomic Absorption
At BioFocus, Cambridge
What is an ion channel ?
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assembly of proteins
circular arrangement of proteins
closely packed around water-filled pore
large-pore channels permit
– passage of ions
– more or less indiscriminate
What is an ion channel ?
• archetypal channel pore
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one or two atoms wide
conducts a specific species of ion
sodium or potassium
conveyed through membrane single file
fast
access to the pore is governed by a "gate“
opened or closed by
• chemical/electrical signals
• Temperature
• mechanical force
Measuring Ion Channels
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Redistribution voltage-dependent dyes
FRET-based technology
Radioligand binding
Automated two-electrode voltage clamp
Automated whole-cell patch clamp
Planar patch clamp
Radiometric ion flux
Non-radiometric ion flux
•Radioactive
•Cost
•Low throughput
Chosen method
• Atomic absorption spectrometry
• 85Rb+
• Hollow cathode Rubidium lamp
• Air/acetylene flame
Advantages of AAS
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Health and Safety
Ease of handling
Cost of components
Cost of disposal
Environmental Impact
Sensitivity
No time limits to read samples
Decay or Licence constraints
Manual Assay
Flame
Monochromator
Hollow cathode
lamp source
Photomultiplier
detector
Spray chamber
and nebulizer
Processing
electronics
Data processing
and instrument
control
Detection
Manual Assay
Atomic
Absorption
Burner
Autosampler
Automated Assay
Ion Channel Screening
• Cells processed using appropriate
automation
• Supernatants analysed for Ion Content
– Single burner system (low throughput)
– Multi burner system
Automated Platform: Reader platform initial design
SOLAAR S
SOLAAR S
SOLAAR S
SOLAAR S
AAS #1
AAS #2
AAS #3
AAS #4
AutoSampler
AutoSampler
AutoSampler
AutoSampler
4 Position #1
4 Position #2
4 Position #3
4 Position #4
Linear Track Robotic arm
80 microplate
On-line
Storage
Operating system
e.g. OVERLORD™
Data Processing
Activity Base
All equipment “off the shelf”
Schematic
AA #4
AA #2
Robot
AA #3
stacker
AA #1
bc
What is the challenge for this assay ?
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Scheduler has to be flexible to time delays
SOLAAR software-no automation interface
Four AAs required to achieve throughput
Autosampler was not robot friendly
Safety
Data handling/data quality
1. Scheduler needs to be flexible
• AA run times not the same
• Throughput critical
• Error trapping and recovery a necessity
Scheduler control options
• Time resolved
– Static
– Pre-emptive
– All decisions are taken before the run starts. i.e.
before the “GO” button is pressed
• Event driven
– Real time
– Dynamic
– All decisions are taken during the time frame of
the run, i.e. once the “GO” button is pressed
• Process Analysis & Automation have both !
Time resolved
• Advantages:
– one or more accurate timings are guaranteed
– easy to set up
• Disadvantages
– inflexible
– decisions can not be taken during the run
– error recovery more difficult
Event Driven
• Advantages:
– flexible
– decisions can be taken during the run
– error recovery easy
• Disadvantages
– accurate timings are more difficult to set up
– two accurate timings in a run are impossible
Scheduling - the Choice
real-time
pre-emptive
OVERLORD
Workstation
OVERLORD
Scheduler
either
Real Time Instrument Control Options
• Sequential
• Round robin
Control system
Site computer services
Multiple port switch
Main controller &
Data processing
AA#1
instrument control
AA#2
instrument control
AA#3
instrument control
AA#4
instrument control
OVERLORD
NetLORD node 1
NetLORD node 2
NetLORD node 3
NetLORD node 4
Instrument control – Round Robin
Cycle
AA #1 node
Ready ?
Load, unload
busy, error ?
Load plate
Run AAS
Start Run
AA #2 node
Ready ?
AA #3 node
Ready ?
Data Handling
AA #4 node
Ready ?
Run
complete ?
Unload plate
Busy
Error
2. SOLAAR software
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Requires automation interface
There isn’t one !!!!
Use the OVERLORD keystroke API
Emulates a user
3. Four AAs required for throughput
• Use NetLORD
• Remote OVERLORD nodes
• Makes control structure easier
– Node in 4 states
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Ready for load
Ready for unload
Busy
Error state
• NetLORD nodes addressed by IP address
• Common folders for data transfer
• Redundancy
4. Autosampler was not robot friendly
5. Safety
Hazards
– AAS instrument
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Locked room
Air conditioning
– Acetylene gas
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Only run during the day
Gas detectors
Time out on AAS flames
– Robot
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Hamilton SWAP stops when touched
Hamilton SWAP can be recovered
6. Data handling/data quality
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Barcodes
Data file renaming for integrity
Data transfer to the server
Real time data analysis for quality check
Luminex Instrument
Luminex 100
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Bead based with 100 assays per well
Small sample volume
1000 samples a day
reproducible
Higher throughput
• Traditional ELISA
• 1 measurement/well
• xMAP technology
• 100 measurements/well
Analysis method
• Beads sucked up past fluorescence source
• Fluorescence detected
Comparison
Microarray
Q-PCR
ELISA
Luminex
xMAP Technology
Multiplex
Throughput
What is the challenge for this assay ?
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Luminex software - no automation interface
Luminex instrument – not robot friendly
Caliper Twister I
Lids
Luminex instrument – not robot friendly
• Plate tray only suitable for fingers
– Modify the tray with a hacksaw
• Software
– Version 1.7 no automation interface
– Keyboard control possible
Caliper Twister I
• Limited control system
– OVERLORD has own Twister I control
• Lids
– Can be a problem
– Relidding especially
Luminex
Twister I
Delidding
Shaker
Conclusions
• Instruments can be automated
– Keyboard control
– Plate access
• Unusual assays
– Real time scheduler
– Round robin method
• Twister I robots good tools
– Need more than basic software
• OVERLORD can control > 220 instruments
And remember …..
Real high throughput screening !