Electrical - Hettrick, Cyr & Associates, Inc.
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Transcript Electrical - Hettrick, Cyr & Associates, Inc.
Electrical Safety - Construction
OSHA Office of Training & Education
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Electricity - The Dangers
• About 5 workers are
electrocuted every week
• Causes 12% of young
worker workplace deaths
• Takes very little electricity
to cause harm
• Significant risk of causing
fires
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Electrical Safety
Take Electricity Seriously
• Electricity is the second leading cause of death in
construction.
• Electrocutions make up 12% of construction fatalities
annually.
• Over 30,000 non-fatal shocks occur each year.
• Over 600 deaths occur annually due to electrocution.
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Electrical Safety
Electrical Accidents
• Leading Causes of Electrical Accidents:
Drilling and cutting through cables
Using defective tools, cables and equipment
Failure to maintain clearance distances
Failure to de-energize circuits and follow
Lockout/Tagout procedures
Failure to guard live parts from accidental worker
contact
Unqualified personnel working with electricity
Improper installation/use of temporary electrical
systems and equipment
By-passing electrical protective devices
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Electrical Safety
Harmful Effects of Electricity
• Shock – Most common and possibly
causing electrocution or muscle
contraction leading to secondary injury
• Burns – Resistance causes heat
• Fires – Enough heat or spark can ignite
combustible materials
• Explosions – Electrical spark
can
ignite vapors in air
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Electricity – How it Works
• Electricity is the flow of
energy from one place to
another
• Requires a source of power:
usually a generating station
• A flow of electrons (current)
travels through a conductor
• Travels in a closed circuit
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Electrical Terms
• Current -- electrical movement (measured in amps)
• Circuit -- complete path of the current.
Includes electricity source, a conductor, and the output
device or load (such as a lamp, tool, or heater)
• Resistance -- restriction to electrical flow
• Conductors – substances, like metals, with little
resistance to electricity that allow electricity to flow
• Grounding – a conductive connection to the earth
which acts as a protective measure
• Insulators -- substances with high resistance to
electricity like glass, porcelain, plastic, and dry wood
that prevent electricity from getting to unwanted areas
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Electrical Injuries
There are four main types of electrical injuries:
• Direct:
Electrocution or death due to electrical shock
Electrical shock
Burns
• Indirect - Falls
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Electrical Shock
An electrical shock is received when electrical
current passes through the body.
You will get an electrical shock if a part of your
body completes an electrical circuit by…
• Touching a live wire and an electrical ground, or
• Touching a live wire and another wire at a
different voltage.
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Shock Severity
• Severity of the shock depends on:
Path of current through the
body
Amount of current flowing
through the body (amps)
Duration of the shocking
current through the body,
• LOW VOLTAGE DOES NOT
MEAN LOW HAZARD
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Dangers of Electrical Shock
• Currents above 10 mA* can
paralyze or “freeze” muscles.
• Currents more than 75 mA can
cause a rapid, ineffective
heartbeat -- death will occur in a
few minutes unless a defibrillator
is used
• 75 mA is not much current – a
small power drill uses 30 times as
much
Defibrillator in use
* mA = milliampere = 1/1,000 of an ampere
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Burns
• Most common shock-related
injury
• Occurs when you touch
electrical wiring or equipment
that is improperly used or
maintained
• Typically occurs on hands
• Very serious injury that
needs immediate attention
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Falls
• Electric shock can also
cause indirect injuries
• Workers in elevated
locations who experience
a shock may fall,
resulting in serious injury
or death
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Electrical Hazards and How to
Control Them
Electrical accidents are
caused by a combination
of three factors:
Unsafe equipment
and/or installation,
Workplaces made
unsafe by the
environment, and
Unsafe work practices.
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Hazard – Exposed Electrical Parts
Cover removed from wiring or breaker box
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Control – Isolate Electrical Parts
• Use guards or
barriers
• Replace covers
Guard live parts of electric
equipment operating at 50 volts or
more against accidental contact
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Control – Isolate Electrical Parts Cabinets, Boxes & Fittings
Conductors going into them must be protected,
and unused openings must be closed
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Control – Close Openings
• Junction boxes, pull
boxes and fittings must
have approved covers
• Unused openings in
cabinets, boxes and
fittings must be closed
(no missing knockouts)
Photo shows violations
of these two requirements
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Hazard - Overhead Power Lines
• Usually not insulated
• Examples of equipment that
can contact power lines:
Crane
Ladder
Scaffold
Backhoe
Scissors lift
Raised dump truck bed
Aluminum paint roller
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Control - Overhead Power Lines
• Stay at least 10 feet away
• Post warning signs
• Assume that lines are
energized
• Use wood or fiberglass
ladders, not metal
• Power line workers need
special training & PPE
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Hazard - Inadequate Wiring
• Hazard - wire too small for the current
• Example - portable tool with an
extension cord that has a wire too
small for the tool
The tool will draw more current than
Wire Gauge
the cord can handle, causing
overheating and a possible fire
without tripping the circuit breaker
WIRE
The circuit breaker could be the right Wire gauge measures
size for the circuit but not for the
wires ranging in size from
number 36 to 0 American
smaller-wire extension cord
wire gauge (AWG)
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Control – Use the Correct Wire
• Wire used depends on operation, building materials,
electrical load, and environmental factors
• Use fixed cords rather than flexible cords
• Use the correct extension cord
Must be 3-wire type and designed for hard or extra-hard use
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Hazard – Defective Cords & Wires
• Plastic or rubber
covering is
missing
• Damaged
extension cords
& tools
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Hazard – Damaged Cords
• Cords can be damaged by:
Aging
Door or window edges
Staples or fastenings
Abrasion from adjacent
materials
Activity in the area
• Improper use can cause
shocks, burns or fire
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Electrical Safety
Defective Cord Incident
• Attempting to climb
scaffold with electric
drill.
• Drill’s cord was worn
open.
• The wire contacted
the scaffolding.
• The worker died!
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Control – Cords & Wires
•
•
•
•
Insulate live wires
Check before use
Use only cords that are 3-wire type
Use only cords marked for hard or
extra-hard usage
• Use only cords, connection devices,
and fittings equipped with strain
relief
• Remove cords by pulling on the
plugs, not the cords
• Cords not marked for hard or extrahard use, or which have been
modified, must be taken out of
service immediately
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Permissible Use of Flexible Cords
DO NOT use flexible wiring where
frequent inspection would be difficult
or where damage would be likely.
Flexible cords must not be . . .
• run through holes in walls, ceilings,
or floors;
• run through doorways, windows, or
similar openings (unless physically
protected);
• hidden in walls, ceilings, floors,
conduit or other raceways.
Stationary equipment-to
facilitate interchange
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Grounding
Grounding creates a lowresistance path from a tool
to the earth to disperse
unwanted current.
When a short or lightning
occurs, energy flows to the
ground, protecting you
from electrical shock,
injury and death.
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Hazard – Improper Grounding
• Tools plugged into
improperly grounded
circuits may become
energized
• Broken wire or plug on
extension cord
• Some of the most
frequently violated OSHA
standards
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Electrical Safety
Can You Rely on
Grounding?
• Grounding will not work if the electricity can flow
through you more easily than the ground. This can
happen when:
Your tool doesn’t have a ground pin.
You’re working in water.
You’re touching a metal object.
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Control – Ground Tools & Equipment
• Ground power supply systems,
electrical circuits, and electrical
equipment
• Frequently inspect electrical
systems to insure path to ground is
continuous
• Inspect electrical equipment before
use
• Don’t remove ground prongs from
tools or extension cords
• Ground exposed metal parts of
equipment
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Electrical Safety
Do Not Eliminate the Ground!
You become the next-best path for current!
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Control – Use GFCI (ground-fault
circuit interrupter)
• Protects you from shock
• Detects difference in current
between the black and white wires
• If ground fault detected, GFCI
shuts off electricity in 1/40th of a
second
• Use GFCI’s on all 120-volt, singlephase, 15- and 20-ampere
receptacles, or have an assured
equipment grounding conductor
program.
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Electrical Safety
Circuit Protective Devices
• Circuit Breakers and Fuses
Only protect the building, equipment, and
tools from heat build-up!
Never depend on circuit breakers or fuses to
prevent shocks!
• Ground Fault Circuit Interrupter (GFCI)
Is the only device which will protect the
worker from shock and electrocution!
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Electrical Safety
Types of GFCI Protection
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Electrical Safety
GFCI Protection
All temporary circuits are required to have GFCI
protection or:
Equipment & cords must be included in an
Assured Equipment Grounding Conductor
Program
An extension cord is a temporary circuit (attach
GFCI to front, not end of cord).
Types: receptacle, circuit breaker and portable
Must be wired correctly and tested.
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Electrical Safety
GFCI Testers
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Control - Assured Equipment
Grounding Conductor Program
Program must cover:
All cord sets
Receptacles not part of a building or structure
Equipment connected by plug and cord
Program requirements include:
Specific procedures adopted by the employer
Competent person to implement the program
Visual inspection for damage of equipment
connected by cord and plug
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Hazard – Overloaded Circuits
Hazards may result from:
• Too many devices plugged
into a circuit, causing heated
wires and possibly a fire
• Damaged tools overheating
• Lack of overcurrent
protection
• Wire insulation melting, which
may cause arcing and a fire in
the area where the overload
exists, even inside a wall
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Control - Electrical Protective Devices
• Automatically opens circuit if
excess current from overload
or ground-fault is detected –
shutting off electricity
• Includes GFCI’s, fuses, and
circuit breakers
• Fuses and circuit breakers
are overcurrent devices.
When too much current:
Fuses melt
Circuit breakers trip
open
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Power Tool Requirements
• Have a three-wire cord with
ground plugged into a
grounded receptacle, or
• Be double insulated, or
• Be powered by a low-voltage
isolation transformer
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Tool Safety Tips
•
•
•
•
•
•
•
•
•
Use gloves and appropriate footwear
Store in dry place when not using
Don’t use in wet/damp conditions
Keep working areas well lit
Ensure not a tripping hazard
Don’t carry a tool by the cord
Don’t yank the cord to disconnect it
Keep cords away from heat, oil, & sharp edges
Disconnect when not in use and when
changing accessories such as blades & bits
• Remove damaged tools from use
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Preventing Electrical Hazards - Tools
• Inspect tools before use
• Use the right tool
correctly
• Protect your tools
• Use double insulated
tools
Double Insulated marking
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Temporary Lights
Protect from contact and damage, and don’t
suspend by cords unless designed to do so.
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Electrical Safety
Temporary Lighting
• All bulbs must be
guarded
• No broken bulbs or
empty sockets
• Not suspended by
conductors
• Low voltage for wet
locations
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Clues that Electrical Hazards Exist
• Tripped circuit breakers or
blown fuses
• Warm tools, wires, cords,
connections, or junction
boxes
• GFCI that shuts off a circuit
• Worn or frayed insulation
around wire or connection
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Electrical Safety
Permanent Equipment in Temporary Use
What is wrong with using this as a ‘splitter’?
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Lockout and Tagging of Circuits
• Apply locks to power source after deenergizing
• Tag deactivated controls
• Tag de-energized equipment and
circuits at all points where they can be
energized
• Tags must identify equipment or circuits
being worked on
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Safety-Related Work Practices
To protect workers from electrical shock:
Use barriers and guards to prevent
passage through areas of exposed
energized equipment
Pre-plan work, post hazard warnings
and use protective measures
Keep working spaces and walkways
clear of cords
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Safety-Related Work Practices
• Use special insulated tools
when working on fuses with
energized terminals
• Don’t use worn or frayed
cords and cables
• Don’t fasten extension cords
with staples, hang from nails,
or suspend by wire.
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Electrical Safety
Clever? Or Foolish?
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Avoid Wet Conditions
• If you touch a live wire or other
electrical component while standing
in even a small puddle of water you’ll
get a shock.
• Damaged insulation, equipment, or
tools can expose you to live
electrical parts.
• Improperly grounded metal switch
plates & ceiling lights are especially
hazardous in wet conditions.
• Wet clothing, high humidity, and
perspiration increase your chances
of being electrocuted.
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Preventing Electrical Hazards - PPE
• Proper foot protection
(not tennis shoes)
• Rubber insulating
gloves, hoods, sleeves,
matting, and blankets
• Hard hat (insulated nonconductive)
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Preventing Electrical Hazards –
Proper Wiring and Connectors
• Use and test GFCI’s
• Check switches and
insulation
• Use three prong plugs
• Use extension cords only
when necessary & assure
in proper condition and
right type for job
• Use correct connectors
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Electrical Safety
Safe Work Practices
• No metal ladders for or near electrical
work.
• No wet hands when plugging or
unplugging.
• No raising or lowering tools by the
cords.
• Unless equipment designed for, cannot
be used in damp and wet locations, or
in extremely hot or chemically
destructive work environments.
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Training
Train employees working with electric
equipment in safe work practices, including:
• Deenergize electric equipment before
inspecting or repairing
• Using cords, cables, and electric tools that
are in good repair
• Lockout / Tagout recognition and procedures
• Use appropriate protective equipment
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Summary – Hazards & Protections
Hazards
• Inadequate wiring
• Exposed electrical parts
• Wires with bad insulation
• Ungrounded electrical systems
and tools
• Overloaded circuits
• Damaged power tools and
equipment
• Using the wrong PPE and tools
• Overhead powerlines
• All hazards are made worse in
wet conditions
Protective Measures
• Proper grounding
• Use GFCI’s
• Use fuses and circuit
breakers
• Guard live parts
• Lockout/Tagout
• Proper use of flexible
cords
• Close electric panels
• Training
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Summary
Electrical equipment must be:
Listed and labeled
Free from hazards
Used in the proper manner
If you use electrical tools you must be:
Protected from electrical shock
Provided necessary safety equipment
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