Transcript Presentation - Damietta port authority

UNION FENOSA gas
SEGAS SERVICES
FIRST FORUM
For
LNG and Petrochemical Companies
FEB - 2010
SEGAS OVERVIEW
DAMIETTA LNG PLANT
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SEGAS SERVICES
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10%
UF gas
80%
SEGAS
EGPC
20%
Egypt
10%
EGAS
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SEGAS SERVICES
SEGAS LNG Plant Site at Damietta Port
Train1
Train 2
1,200,000 m2
Train 3
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Process Description
INCINERATOR
Natural Gas
FEED GAS RECEPTION,
METERING &
COMPRESSION
to 68 bar g
40 ºC
22 ºC
PRETREATMENT
Hg, CO2, H2S Removal
HHL
MIXED
REFRIGERANT
BOG
PROPANE
REFRIGERATION
LL
ML
LNG
STORAGE
LNG
TANKER
-160 ºC
Liquefaction
(APCI)
-30 ºC
SCRUB
COLUMN
HL
GAS DRYING
GAS PRECOOLING
-16 ºC
22 ºC
FRACTIONATION
C2 & C3 to MR make
up
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• First LNG production
• First cargo loading
December
January
22nd ,2004.
20th ,2005.
• 287 Cargoes loaded by End of Dec 2009.
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Damietta LNG Plant at night
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Project Benefits
• First LNG Export facility boost the natural gas business
in the country
• Foreign currency revenue for the country through gas
export.
• Improve the local area economy (Damietta Port , Local
Governorate, supplies and services)
• New technology introduction
• Job opportunities
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AGENDA
1.
HSE Statistics
2.
HSE Achievements 2009
3.
SEGAS Risk Management System
4.
External HSE Audit Since Start-up.
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HSE Statistics
> SEGAS HSE Statistics up to Dec 31st , 2009
•Total Days without LTI
= 1378 Days
( i.e “ 3 Years , 9 Months and 7 Days without LTI )
•Total Man Hour without LTI
= 2,192,074 Hours
Since March 24th , 2006 date of last “ LTI "
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SEGAS HSE Achievements 2009
• Successful OHSAS 18001:2007 Recertification by SGS on Nov,2009
Notice: SEGAS certified on OHSAS 18001:1999 on Nov, 2006
• Successful ISO 14001:2004 annual surveillance by SGS on Nov,2009
Notice SEGAS certified on ISO 14001:2004 on Nov, 2007
• Update the Risk Assessment Study for SEGAS activities & Positions.
• Update the HSE Legal & Other requirements Procedure“PR-HS-002” to include the
"Evaluation of Compliance for Legislation & Other requirements”.
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SEGAS HSE Achievements 2009
•Successfully Conducted 16 Emergency Drills :- 10 Drills in Process Area.
- 5 Drills in Administration Area.
- 1 Drill in SEGAS Cairo Office.
• Regular training of the FIT “First Intervention Time” conducted every Friday.
• Achieved the company target of reporting of the Minor hazard cases &
Successfully managed the HSE incident tracking system.
• External audits Conducted by the National and international authorities
according to OH,S and Environmental Protection without claims
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EXTERNAL AUDITS SINCE START – UP
“2005” TO “2009”
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EXTERNAL AUDITS SINCE START – UP
“2005” TO “2009”
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SEGAS SERVICES
EXTERNAL AUDITS SINCE START – UP
“2005” TO “2009”
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HSSE Organization
HSE - MS
Key Performance Indicator
KPIs
Risk Management
Pre-Incident Plan
Fire Protection System
HSSE Training & Awareness
Emergency Response Plan
Safety & Fire Equipment
Maintenance Program
Incident Management
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Risk Management
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Risk Management
Definition:Hazard
The Potential to Cause Injury or Damage to Personal, Equipment or the
Environment
Risk
combination of the likelihood and consequence(s) of a specified
hazardous event occurring.
Risk = Severity X Probability
Risk Assessment
overall process of estimating the magnitude of risk and deciding whether
or not the risk is tolerable.
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CONTROL
1.
2.
3.
4.
5.
6.
Elimination
Substitution
Isolation
Engineering Control
Administrative Control
Provide Personal Safety Devices.
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Risk Management
Identify all Hazards
& Loss Exposures
Evaluate the Risk
Develop Controls
Implement Controls
Review Adequacy
of Controls
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2003
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SEGAS HAZOP Studies
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On Line Risk Assessment
Process Hazard Analysis
Operating Phase
The Out Put Recommendation
Will put into Section No 2
In Work Permit “ HSE Requirements “
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PERMIT TO WORK
SYSTEM
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Permit to work system
PTW
Main Permit
Hot work Permit
Cold work Permit
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Complementary Permit
Confined space
entry
Radiographic
Diving
Electrical
Isolation
Excavation
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Emergency Response Plan
ERP
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1. Introduction
2. Purpose of ERP
3. Emergency Categories
4. Communication Chart
5. First Intervention Team (FIT)
6. Emergency Announcement
7. Roles And Responsibilities
8. Evacuation Plan
9. Emergency Control Center (ECC)
10. Mutual Aid agreement
11. Fire Protection Resources
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EMERGENCY RESPONSE PLAN
ERP
Emergency Plan provides the necessary
instructions and procedures to allow
emergency situations in the Plant to be
organized and controlled in a rapid and
efficient manner.
The following conventions apply to the ERP,
• will, shall, or must indicates mandatory action,
• should indicates preferred action,
• may or can indicates possible action
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Communication Chart
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Observer
Catogery 0
(MINOR)
SEGAS SERVICES
Observer can
control the emergency
Report to CCR or fire
station
Yes
No
Report to CCR or fire station
Fire /Gas
Alarm
"CCR"Tel.74444/"HSE" Tel.5555
Or activiate MACP
Event logger
Record events and perform
communication as per EMC
instructions
Catogery 1
(SERIOUS)
1) PSL activate the ECC (PSL will act as EMC).
2) EMC guide OSC to direct the FIT to handle
theEmergency.
3) Aciviate fire / Gas Alarm.
4) EMC makes sure HSE crew responded.
5) EMC makes sure back up team standby.
6) EMC arrange with the SEGAS medical centre.
There are Casualties
Yes
OS to act as OSC and
asses the situation and
feed back to the EMC
Providing immediate
first aid
Yes
No
EMC to activate all
clear through puplic
address
Evacuation required
EMC initiate evacuation
procedures and follow
up head counting
reports
Yes
No
OSC feed back to EMC if
the emergency
terminated
Yes
Yes
Emergency under
control
No
No
Catogery 2
(SEVER)
External resources
needed
No
Control measure
enough and being
applied properly
Yes
EMC to Arrange with
mutual aid partners
Yes
Catogery 3
(CRISES)
to be managed by Crisis
Team in CMC in
Administration building
Yes
Media
Emergency under
control
Coverage
CMT
(MDO,PD,HRD,IRMDSD,TSD)
No
EMC to Arrange with
national or international
resources
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THANK YOU FOR YOUR ATTENTION
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